Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface

In this study, a centrifugal feeding disc device is proposed. To investigate the influence of the process parameters on the discharging efficiency and the lifting of the discharging efficiency, the centrifugal feeding disc device was dynamically simulated based on the discrete element method (DEM),...

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Main Authors: Kai Lu, Cheng Yin, Jing Qian, Zhiyan Sun, Liqiang Wang
Format: Article
Language:English
Published: MDPI AG 2024-11-01
Series:Machines
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Online Access:https://www.mdpi.com/2075-1702/12/11/799
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author Kai Lu
Cheng Yin
Jing Qian
Zhiyan Sun
Liqiang Wang
author_facet Kai Lu
Cheng Yin
Jing Qian
Zhiyan Sun
Liqiang Wang
author_sort Kai Lu
collection DOAJ
description In this study, a centrifugal feeding disc device is proposed. To investigate the influence of the process parameters on the discharging efficiency and the lifting of the discharging efficiency, the centrifugal feeding disc device was dynamically simulated based on the discrete element method (DEM), and the simulation results were experimentally verified. Based on the quadratic regression orthogonal test method, a significant lossless regression model of process parameters and discharging efficiency was established, and the response surface of the interaction of process parameters was obtained. The results indicated that the order of influence of the process parameters on the discharging speed of the centrifugal feeding disc was as follows: outer turntable speed > inner turntable speed > inner turntable tilt angle > conical turntable angle. The interaction of the conical turntable angle and the inner turntable tilt angle had the greatest influence on the centrifugal feed disc discharge efficiency. The response surface method (RSM) was used to optimize the process parameters, and the optimal combination of process parameters included an outer turntable speed of 135 r/min, an inner turntable speed of 64 r/min, an inner turntable tilt angle of 7°, and a conical angle of 15°. The discharged efficiency of the optimized centrifugal feeding disc device was increased by 31.9%.
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id doaj-art-14c34459900c4a399994652cb59bf0a3
institution DOAJ
issn 2075-1702
language English
publishDate 2024-11-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj-art-14c34459900c4a399994652cb59bf0a32025-08-20T02:48:05ZengMDPI AGMachines2075-17022024-11-01121179910.3390/machines12110799Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response SurfaceKai Lu0Cheng Yin1Jing Qian2Zhiyan Sun3Liqiang Wang4School of Mechanical Engineering, Jiangnan University, Wuxi 214122, ChinaSchool of Mechanical Engineering, Jiangnan University, Wuxi 214122, ChinaSchool of Mechanical Engineering, Jiangnan University, Wuxi 214122, ChinaSchool of Mechanical Engineering, Jiangnan University, Wuxi 214122, ChinaSchool of Mechanical Engineering, Jiangnan University, Wuxi 214122, ChinaIn this study, a centrifugal feeding disc device is proposed. To investigate the influence of the process parameters on the discharging efficiency and the lifting of the discharging efficiency, the centrifugal feeding disc device was dynamically simulated based on the discrete element method (DEM), and the simulation results were experimentally verified. Based on the quadratic regression orthogonal test method, a significant lossless regression model of process parameters and discharging efficiency was established, and the response surface of the interaction of process parameters was obtained. The results indicated that the order of influence of the process parameters on the discharging speed of the centrifugal feeding disc was as follows: outer turntable speed > inner turntable speed > inner turntable tilt angle > conical turntable angle. The interaction of the conical turntable angle and the inner turntable tilt angle had the greatest influence on the centrifugal feed disc discharge efficiency. The response surface method (RSM) was used to optimize the process parameters, and the optimal combination of process parameters included an outer turntable speed of 135 r/min, an inner turntable speed of 64 r/min, an inner turntable tilt angle of 7°, and a conical angle of 15°. The discharged efficiency of the optimized centrifugal feeding disc device was increased by 31.9%.https://www.mdpi.com/2075-1702/12/11/799centrifugal turntableprefilled syringeresponsive surface optimizationnumerical simulation
spellingShingle Kai Lu
Cheng Yin
Jing Qian
Zhiyan Sun
Liqiang Wang
Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
Machines
centrifugal turntable
prefilled syringe
responsive surface optimization
numerical simulation
title Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
title_full Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
title_fullStr Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
title_full_unstemmed Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
title_short Parameter Optimization Method for Centrifugal Feed Disc Discharging Based on Numerical Simulation and Response Surface
title_sort parameter optimization method for centrifugal feed disc discharging based on numerical simulation and response surface
topic centrifugal turntable
prefilled syringe
responsive surface optimization
numerical simulation
url https://www.mdpi.com/2075-1702/12/11/799
work_keys_str_mv AT kailu parameteroptimizationmethodforcentrifugalfeeddiscdischargingbasedonnumericalsimulationandresponsesurface
AT chengyin parameteroptimizationmethodforcentrifugalfeeddiscdischargingbasedonnumericalsimulationandresponsesurface
AT jingqian parameteroptimizationmethodforcentrifugalfeeddiscdischargingbasedonnumericalsimulationandresponsesurface
AT zhiyansun parameteroptimizationmethodforcentrifugalfeeddiscdischargingbasedonnumericalsimulationandresponsesurface
AT liqiangwang parameteroptimizationmethodforcentrifugalfeeddiscdischargingbasedonnumericalsimulationandresponsesurface