Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting

Hard roof top-cutting and gob-side roadway retention is an effective way to improve the panel recovery ratio and reduce ground pressure. Based on the condition of Pingmei No.2 Mine, this paper establishes a stability mechanics model for the roof in a trapezoidal top-cutting roadway with inclined coa...

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Main Authors: Shizhong Zhang, Chuangnan Ren, Xinyao Gao, Yongsheng Gao, Lianyi Nie, Shaodong Li, Moulie Jiang
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Applied Sciences
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Online Access:https://www.mdpi.com/2076-3417/15/1/348
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author Shizhong Zhang
Chuangnan Ren
Xinyao Gao
Yongsheng Gao
Lianyi Nie
Shaodong Li
Moulie Jiang
author_facet Shizhong Zhang
Chuangnan Ren
Xinyao Gao
Yongsheng Gao
Lianyi Nie
Shaodong Li
Moulie Jiang
author_sort Shizhong Zhang
collection DOAJ
description Hard roof top-cutting and gob-side roadway retention is an effective way to improve the panel recovery ratio and reduce ground pressure. Based on the condition of Pingmei No.2 Mine, this paper establishes a stability mechanics model for the roof in a trapezoidal top-cutting roadway with inclined coal seam, in order to analyze the factors influencing the stability of the roof. This paper studies the deformation characteristics and control mechanism of the surrounding rock in a trapezoidal top-cutting roadway, and proposes targeted stability control technologies for the surrounding rock. The results showed that: (1) in a trapezoidal top-cutting roadway in the hard roof with inclined coal seam, the tensile stress of the uncut roof was inversely proportional to the coal seam dip angle, roof thickness and top-cutting height, while it was proportional to the top-cutting angle. According to actual engineering conditions, the top-cutting angle and height of the roof of the 21,100-panel were determined to be 10° and 5.0 m, respectively; (2) the special structure of the trapezoidal roadway led to asymmetric stress distribution in the surrounding rock, especially in the roof and rib. Using top-cutting, the pressure relief reduced the roof stress from 6.73 MPa to 2.04 MPa, the high stress zone moved to the inside of the solid coal, and the roof slid and deformed along the top line, showing characteristics of a “large deformation on the top side”; and (3) high-strength long anchor cables were used to reinforce the roof on the cut top side. Telescopic U-shaped steel and windshield cloth were used to block gangue and prevent wind leakage in the roadway. The on-site industrial test measured the maximum subsidence of the roof at 120 mm, and the maximum layer separation was 29 mm. Relative to non-top-cutting methods, the roof and sides showed significantly reduced deformation throughout the mining operations, which verified the reliability of the control technology.
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issn 2076-3417
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publishDate 2025-01-01
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spelling doaj-art-13f1c85b22424094ba23d7f635439c3e2025-01-10T13:15:15ZengMDPI AGApplied Sciences2076-34172025-01-0115134810.3390/app15010348Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof CuttingShizhong Zhang0Chuangnan Ren1Xinyao Gao2Yongsheng Gao3Lianyi Nie4Shaodong Li5Moulie Jiang6School of Mines, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining & Technology, Xuzhou 221116, ChinaSchool of Mines, China University of Mining & Technology, Xuzhou 221116, ChinaNo.2 Coal Mine, Pingdingshan Tian’an Coal Mining Co., Ltd., Pingdingshan 467000, ChinaSchool of Resources and Safety Engineering, Central South University, Changsha 410083, ChinaSchool of Mines, China University of Mining & Technology, Xuzhou 221116, ChinaHard roof top-cutting and gob-side roadway retention is an effective way to improve the panel recovery ratio and reduce ground pressure. Based on the condition of Pingmei No.2 Mine, this paper establishes a stability mechanics model for the roof in a trapezoidal top-cutting roadway with inclined coal seam, in order to analyze the factors influencing the stability of the roof. This paper studies the deformation characteristics and control mechanism of the surrounding rock in a trapezoidal top-cutting roadway, and proposes targeted stability control technologies for the surrounding rock. The results showed that: (1) in a trapezoidal top-cutting roadway in the hard roof with inclined coal seam, the tensile stress of the uncut roof was inversely proportional to the coal seam dip angle, roof thickness and top-cutting height, while it was proportional to the top-cutting angle. According to actual engineering conditions, the top-cutting angle and height of the roof of the 21,100-panel were determined to be 10° and 5.0 m, respectively; (2) the special structure of the trapezoidal roadway led to asymmetric stress distribution in the surrounding rock, especially in the roof and rib. Using top-cutting, the pressure relief reduced the roof stress from 6.73 MPa to 2.04 MPa, the high stress zone moved to the inside of the solid coal, and the roof slid and deformed along the top line, showing characteristics of a “large deformation on the top side”; and (3) high-strength long anchor cables were used to reinforce the roof on the cut top side. Telescopic U-shaped steel and windshield cloth were used to block gangue and prevent wind leakage in the roadway. The on-site industrial test measured the maximum subsidence of the roof at 120 mm, and the maximum layer separation was 29 mm. Relative to non-top-cutting methods, the roof and sides showed significantly reduced deformation throughout the mining operations, which verified the reliability of the control technology.https://www.mdpi.com/2076-3417/15/1/348hard rooftrapezoidal roadwaycutting top to retain roadwaystability of surrounding rockcontrol technology
spellingShingle Shizhong Zhang
Chuangnan Ren
Xinyao Gao
Yongsheng Gao
Lianyi Nie
Shaodong Li
Moulie Jiang
Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
Applied Sciences
hard roof
trapezoidal roadway
cutting top to retain roadway
stability of surrounding rock
control technology
title Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
title_full Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
title_fullStr Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
title_full_unstemmed Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
title_short Stability and Control of Surrounding Rock of a Trapezoidal Roadway Retained with Hard Roof Cutting
title_sort stability and control of surrounding rock of a trapezoidal roadway retained with hard roof cutting
topic hard roof
trapezoidal roadway
cutting top to retain roadway
stability of surrounding rock
control technology
url https://www.mdpi.com/2076-3417/15/1/348
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AT chuangnanren stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting
AT xinyaogao stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting
AT yongshenggao stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting
AT lianyinie stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting
AT shaodongli stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting
AT mouliejiang stabilityandcontrolofsurroundingrockofatrapezoidalroadwayretainedwithhardroofcutting