Extrudability and Consolidation of Blends between CGM and DDGS

During the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM) and high fibre distillers dried grains with solubles (DDGS) have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre conte...

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Main Authors: C. J. R. Verbeek, Kurt A. Rosentrater
Format: Article
Language:English
Published: Wiley 2016-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2016/4159258
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author C. J. R. Verbeek
Kurt A. Rosentrater
author_facet C. J. R. Verbeek
Kurt A. Rosentrater
author_sort C. J. R. Verbeek
collection DOAJ
description During the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM) and high fibre distillers dried grains with solubles (DDGS) have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre content of DDGS reduces its effectiveness, although it is considerably cheaper. In this study, the processing behaviour of CGM and DDGS blends was evaluated and resulting extrudate properties were determined. Prior to processing, urea was used as a denaturant. DDGS : CGM ratios of 0, 33, 50, 66, and 100% were processed in a single screw extruder, which solely used dissipative heating. Blends containing DDGS were less uniformly consolidated and resulted in more dissipative heating. Blends showed multiple glass transitions, which is characteristic of mechanically compatible blends. Transmission electron microscopy revealed phase separation on a microscale, although distinct CGM or DDGS phases could not be identified. On a macroscale, optical microscopy suggested that CGM-rich blends were better consolidated, supported by visual observations of a more continuous extrudate formed during extrusion. Future work should aim to also characterize the mechanical properties of these blends to assess their suitability as either bioplastic feedstock or pelletized livestock feed.
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spelling doaj-art-139ff023cf644b66b1dfa5db36486d5b2025-08-20T03:55:44ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422016-01-01201610.1155/2016/41592584159258Extrudability and Consolidation of Blends between CGM and DDGSC. J. R. Verbeek0Kurt A. Rosentrater1School of Engineering, University of Waikato, Hamilton, New ZealandDepartment of Agricultural and Biosystems Engineering, Iowa State University, Ames, IA, USADuring the last decade, the global biofuels industry has experienced exponential growth. By-products such as high protein corn gluten meal (CGM) and high fibre distillers dried grains with solubles (DDGS) have grown in parallel. CGM has been shown to be suitable as a biopolymer; the high fibre content of DDGS reduces its effectiveness, although it is considerably cheaper. In this study, the processing behaviour of CGM and DDGS blends was evaluated and resulting extrudate properties were determined. Prior to processing, urea was used as a denaturant. DDGS : CGM ratios of 0, 33, 50, 66, and 100% were processed in a single screw extruder, which solely used dissipative heating. Blends containing DDGS were less uniformly consolidated and resulted in more dissipative heating. Blends showed multiple glass transitions, which is characteristic of mechanically compatible blends. Transmission electron microscopy revealed phase separation on a microscale, although distinct CGM or DDGS phases could not be identified. On a macroscale, optical microscopy suggested that CGM-rich blends were better consolidated, supported by visual observations of a more continuous extrudate formed during extrusion. Future work should aim to also characterize the mechanical properties of these blends to assess their suitability as either bioplastic feedstock or pelletized livestock feed.http://dx.doi.org/10.1155/2016/4159258
spellingShingle C. J. R. Verbeek
Kurt A. Rosentrater
Extrudability and Consolidation of Blends between CGM and DDGS
Advances in Materials Science and Engineering
title Extrudability and Consolidation of Blends between CGM and DDGS
title_full Extrudability and Consolidation of Blends between CGM and DDGS
title_fullStr Extrudability and Consolidation of Blends between CGM and DDGS
title_full_unstemmed Extrudability and Consolidation of Blends between CGM and DDGS
title_short Extrudability and Consolidation of Blends between CGM and DDGS
title_sort extrudability and consolidation of blends between cgm and ddgs
url http://dx.doi.org/10.1155/2016/4159258
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