Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces

Abstract Superhydrophobic and liquid-infused surfaces are the most prominent techniques to achieve drag reduction in microchannels. However, they have specific drawbacks such as costly fabrication of complex and mechanically sensitive surfaces, surfaces susceptible to lubricant abrasion or involve h...

Full description

Saved in:
Bibliographic Details
Main Authors: Ellen Bold, Sebastian Zimmermann, Clarissa Schönecker, Egbert Oesterschulze
Format: Article
Language:English
Published: Nature Portfolio 2025-03-01
Series:Communications Engineering
Online Access:https://doi.org/10.1038/s44172-025-00386-6
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1849774368745324544
author Ellen Bold
Sebastian Zimmermann
Clarissa Schönecker
Egbert Oesterschulze
author_facet Ellen Bold
Sebastian Zimmermann
Clarissa Schönecker
Egbert Oesterschulze
author_sort Ellen Bold
collection DOAJ
description Abstract Superhydrophobic and liquid-infused surfaces are the most prominent techniques to achieve drag reduction in microchannels. However, they have specific drawbacks such as costly fabrication of complex and mechanically sensitive surfaces, surfaces susceptible to lubricant abrasion or involve hazardous chemicals. We present a partially substrateless microchannel whose upper wall features a large no-shear air/water meniscus at atmospheric pressure. On this wall, a self-assembled monolayer of hydrophobic alkyl silane was bonded covalently. Flow experiments reveal a drag reduction of up to 25% although only 4% of the wall fulfils the no-shear condition. These experiments demonstrated long-term stability and self-healing properties. Furthermore, White Light Interferometry (WLI) was used for direct monitoring of interfacial dynamics. By optical investigation of the full meniscus topography the contact-free evaluation of the spatially resolved static pressure distribution was possible. Conducted numerical simulations are in good agreement with the experimental findings and illustrate the drag reduction mechanism.
format Article
id doaj-art-139acb6e71e6422d8fb8d8b7ab485eb3
institution DOAJ
issn 2731-3395
language English
publishDate 2025-03-01
publisher Nature Portfolio
record_format Article
series Communications Engineering
spelling doaj-art-139acb6e71e6422d8fb8d8b7ab485eb32025-08-20T03:01:43ZengNature PortfolioCommunications Engineering2731-33952025-03-01411910.1038/s44172-025-00386-6Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfacesEllen Bold0Sebastian Zimmermann1Clarissa Schönecker2Egbert Oesterschulze3Rhineland-Palatinate Technical University (RPTU) Kaiserslautern, Department of Physics, Physics and Technology of NanostructuresRhineland-Palatinate Technical University (RPTU) Kaiserslautern, Department of Mechanical Engineering, MicrofluidicsRhineland-Palatinate Technical University (RPTU) Kaiserslautern, Department of Mechanical Engineering, MicrofluidicsRhineland-Palatinate Technical University (RPTU) Kaiserslautern, Department of Physics, Physics and Technology of NanostructuresAbstract Superhydrophobic and liquid-infused surfaces are the most prominent techniques to achieve drag reduction in microchannels. However, they have specific drawbacks such as costly fabrication of complex and mechanically sensitive surfaces, surfaces susceptible to lubricant abrasion or involve hazardous chemicals. We present a partially substrateless microchannel whose upper wall features a large no-shear air/water meniscus at atmospheric pressure. On this wall, a self-assembled monolayer of hydrophobic alkyl silane was bonded covalently. Flow experiments reveal a drag reduction of up to 25% although only 4% of the wall fulfils the no-shear condition. These experiments demonstrated long-term stability and self-healing properties. Furthermore, White Light Interferometry (WLI) was used for direct monitoring of interfacial dynamics. By optical investigation of the full meniscus topography the contact-free evaluation of the spatially resolved static pressure distribution was possible. Conducted numerical simulations are in good agreement with the experimental findings and illustrate the drag reduction mechanism.https://doi.org/10.1038/s44172-025-00386-6
spellingShingle Ellen Bold
Sebastian Zimmermann
Clarissa Schönecker
Egbert Oesterschulze
Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
Communications Engineering
title Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
title_full Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
title_fullStr Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
title_full_unstemmed Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
title_short Partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
title_sort partially substrateless microchannels for direct monitoring of interfacial dynamics in hydrophobic surfaces
url https://doi.org/10.1038/s44172-025-00386-6
work_keys_str_mv AT ellenbold partiallysubstratelessmicrochannelsfordirectmonitoringofinterfacialdynamicsinhydrophobicsurfaces
AT sebastianzimmermann partiallysubstratelessmicrochannelsfordirectmonitoringofinterfacialdynamicsinhydrophobicsurfaces
AT clarissaschonecker partiallysubstratelessmicrochannelsfordirectmonitoringofinterfacialdynamicsinhydrophobicsurfaces
AT egbertoesterschulze partiallysubstratelessmicrochannelsfordirectmonitoringofinterfacialdynamicsinhydrophobicsurfaces