Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?

The expected order-of-magnitude enhancement in modulus (at loadings less than 1%) of polymer nanocomposites has proven elusive – the observed improvements are 10–35% only. The failure of the concept has been attributed to poor dispersion, poor interfacial load transfer, process-related deficiencies,...

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Main Author: S. Fakirov
Format: Article
Language:English
Published: Budapest University of Technology and Economics 2020-05-01
Series:eXPRESS Polymer Letters
Subjects:
Online Access:http://www.expresspolymlett.com/letolt.php?file=EPL-0010391&mi=cd
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author S. Fakirov
author_facet S. Fakirov
author_sort S. Fakirov
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description The expected order-of-magnitude enhancement in modulus (at loadings less than 1%) of polymer nanocomposites has proven elusive – the observed improvements are 10–35% only. The failure of the concept has been attributed to poor dispersion, poor interfacial load transfer, process-related deficiencies, and others. Due to the inherent property of the nano-size materials, their extremely high specific surface, they tend to agglomerate, and their further dispersion in the matrix component is practically impossible. For this reason, the composites prepared via blending a polymer with a nano-size material are microcomposites instead of nanocomposites, as demonstrated by light scattering studies. So long as reliable tools and/or techniques for proper dispersion of nanomaterials are missing, we must use methods free of the dispersion step in the manufacturing process. The relatively new ‘concept of converting instead of adding’ offers two such techniques – instead to take the matrix and the reinforcement in their final form and blend them, one takes one component only and during the processing creates the missing second component. Both approaches result in true nanocomposites with superior mechanical performance – the improvements of the tensile strength for nanofibrillar polymer-polymer and single polymer composites are up to 200 and 440%, respectively, (or even up to 650% if trans-reaction catalyst is used).
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spelling doaj-art-138e2b88c2c547f5aaf0b33b0458eeb02025-08-20T03:33:15ZengBudapest University of Technology and EconomicseXPRESS Polymer Letters1788-618X2020-05-0114543646610.3144/expresspolymlett.2020.36Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?S. FakirovThe expected order-of-magnitude enhancement in modulus (at loadings less than 1%) of polymer nanocomposites has proven elusive – the observed improvements are 10–35% only. The failure of the concept has been attributed to poor dispersion, poor interfacial load transfer, process-related deficiencies, and others. Due to the inherent property of the nano-size materials, their extremely high specific surface, they tend to agglomerate, and their further dispersion in the matrix component is practically impossible. For this reason, the composites prepared via blending a polymer with a nano-size material are microcomposites instead of nanocomposites, as demonstrated by light scattering studies. So long as reliable tools and/or techniques for proper dispersion of nanomaterials are missing, we must use methods free of the dispersion step in the manufacturing process. The relatively new ‘concept of converting instead of adding’ offers two such techniques – instead to take the matrix and the reinforcement in their final form and blend them, one takes one component only and during the processing creates the missing second component. Both approaches result in true nanocomposites with superior mechanical performance – the improvements of the tensile strength for nanofibrillar polymer-polymer and single polymer composites are up to 200 and 440%, respectively, (or even up to 650% if trans-reaction catalyst is used).http://www.expresspolymlett.com/letolt.php?file=EPL-0010391&mi=cdnanocompositesmechanical performancedispersion problemconcept of converting instead of addingnanofibrillar polymer-polymer composites
spellingShingle S. Fakirov
Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
eXPRESS Polymer Letters
nanocomposites
mechanical performance
dispersion problem
concept of converting instead of adding
nanofibrillar polymer-polymer composites
title Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
title_full Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
title_fullStr Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
title_full_unstemmed Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
title_short Polymer nanocomposites: Why their mechanical performance does not justify the expectation and a possible solution to the problem?
title_sort polymer nanocomposites why their mechanical performance does not justify the expectation and a possible solution to the problem
topic nanocomposites
mechanical performance
dispersion problem
concept of converting instead of adding
nanofibrillar polymer-polymer composites
url http://www.expresspolymlett.com/letolt.php?file=EPL-0010391&mi=cd
work_keys_str_mv AT sfakirov polymernanocompositeswhytheirmechanicalperformancedoesnotjustifytheexpectationandapossiblesolutiontotheproblem