Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles

We analyzed the changes in the molding properties of polypropylene (PP) resin in the process of recycling after multiple plasticization, injection, and crushing processes. We also explored the changes in the material properties and characteristics with the ASTM-D256 impact test specimen and the numb...

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Main Authors: Hui-Mei Zheng, Jui-Chan Li, Yen-Kai Wang, Kai-Fu Liew, Hsin-Shu Peng
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Engineering Proceedings
Subjects:
Online Access:https://www.mdpi.com/2673-4591/92/1/88
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author Hui-Mei Zheng
Jui-Chan Li
Yen-Kai Wang
Kai-Fu Liew
Hsin-Shu Peng
author_facet Hui-Mei Zheng
Jui-Chan Li
Yen-Kai Wang
Kai-Fu Liew
Hsin-Shu Peng
author_sort Hui-Mei Zheng
collection DOAJ
description We analyzed the changes in the molding properties of polypropylene (PP) resin in the process of recycling after multiple plasticization, injection, and crushing processes. We also explored the changes in the material properties and characteristics with the ASTM-D256 impact test specimen and the number of recycling cycles. After the material is injected and crushed, it is recycled to produce the material required for re-injection, and a pressure sensor is installed at the nozzle position to observe the effects of material properties and impact characteristics in recycling. Injecting and pulverizing PP several times results in looser molecular spacing, increasing the fluidity of the material. After several recycling cycles, the fluidity of the material gradually decreased. Its crystallinity fluctuated depending on the crystallinity and crystallization rates. Recycled PP materials in various molding processes were influenced by melt temperature, screw speed, back pressure, and injection speed, which also affected nozzle pressure and strength. As the melt temperature increased, the effect on the nozzle pressure and impact strength became more evident.
format Article
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institution Kabale University
issn 2673-4591
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Engineering Proceedings
spelling doaj-art-12fe9cdafdee4e2794616fdcaef263e82025-08-20T03:26:52ZengMDPI AGEngineering Proceedings2673-45912025-05-019218810.3390/engproc2025092088Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling CyclesHui-Mei Zheng0Jui-Chan Li1Yen-Kai Wang2Kai-Fu Liew3Hsin-Shu Peng4Department of Mechanical and Computer-Aided Engineering, Feng Chia University, Taichung 40724, TaiwanDepartment of Mechanical and Computer-Aided Engineering, Feng Chia University, Taichung 40724, TaiwanDepartment of Mechanical and Computer-Aided Engineering, Feng Chia University, Taichung 40724, TaiwanDepartment of Ph.D. Program of Mechanical and Aerospace Engineering, Feng Chia University, Taichung 40724, TaiwanDepartment of Mechanical and Computer-Aided Engineering, Feng Chia University, Taichung 40724, TaiwanWe analyzed the changes in the molding properties of polypropylene (PP) resin in the process of recycling after multiple plasticization, injection, and crushing processes. We also explored the changes in the material properties and characteristics with the ASTM-D256 impact test specimen and the number of recycling cycles. After the material is injected and crushed, it is recycled to produce the material required for re-injection, and a pressure sensor is installed at the nozzle position to observe the effects of material properties and impact characteristics in recycling. Injecting and pulverizing PP several times results in looser molecular spacing, increasing the fluidity of the material. After several recycling cycles, the fluidity of the material gradually decreased. Its crystallinity fluctuated depending on the crystallinity and crystallization rates. Recycled PP materials in various molding processes were influenced by melt temperature, screw speed, back pressure, and injection speed, which also affected nozzle pressure and strength. As the melt temperature increased, the effect on the nozzle pressure and impact strength became more evident.https://www.mdpi.com/2673-4591/92/1/88circular economyviscosity indeximpact characteristicsnozzle pressure
spellingShingle Hui-Mei Zheng
Jui-Chan Li
Yen-Kai Wang
Kai-Fu Liew
Hsin-Shu Peng
Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
Engineering Proceedings
circular economy
viscosity index
impact characteristics
nozzle pressure
title Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
title_full Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
title_fullStr Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
title_full_unstemmed Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
title_short Molding Characteristics and Impact Strength of Polypropylene with Different Numbers of Recycling Cycles
title_sort molding characteristics and impact strength of polypropylene with different numbers of recycling cycles
topic circular economy
viscosity index
impact characteristics
nozzle pressure
url https://www.mdpi.com/2673-4591/92/1/88
work_keys_str_mv AT huimeizheng moldingcharacteristicsandimpactstrengthofpolypropylenewithdifferentnumbersofrecyclingcycles
AT juichanli moldingcharacteristicsandimpactstrengthofpolypropylenewithdifferentnumbersofrecyclingcycles
AT yenkaiwang moldingcharacteristicsandimpactstrengthofpolypropylenewithdifferentnumbersofrecyclingcycles
AT kaifuliew moldingcharacteristicsandimpactstrengthofpolypropylenewithdifferentnumbersofrecyclingcycles
AT hsinshupeng moldingcharacteristicsandimpactstrengthofpolypropylenewithdifferentnumbersofrecyclingcycles