FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION

The paper presents results of research for influence of plasma jet parameters (current, spraying distance, plasmasupporting nitrogen gas consumption), fractional composition of an initial powder and cooling degree by compressed air on characteristics of anti-meteorite coatings, subsequent processing...

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Main Authors: V. A. Okovity, F. I. Panteleenko, O. G. Devoino, V. V. Okovity, V. M. Astashinsky, P. P. Hramtsov, M. Yu. Chernik, V. V. Uglov, S. B. Sobolevskу
Format: Article
Language:Russian
Published: Belarusian National Technical University 2016-09-01
Series:Наука и техника
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Online Access:https://sat.bntu.by/jour/article/view/941
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author V. A. Okovity
F. I. Panteleenko
O. G. Devoino
V. V. Okovity
V. M. Astashinsky
P. P. Hramtsov
M. Yu. Chernik
V. V. Uglov
S. B. Sobolevskу
author_facet V. A. Okovity
F. I. Panteleenko
O. G. Devoino
V. V. Okovity
V. M. Astashinsky
P. P. Hramtsov
M. Yu. Chernik
V. V. Uglov
S. B. Sobolevskу
author_sort V. A. Okovity
collection DOAJ
description The paper presents results of research for influence of plasma jet parameters (current, spraying distance, plasmasupporting nitrogen gas consumption), fractional composition of an initial powder and cooling degree by compressed air on characteristics of anti-meteorite coatings, subsequent processing modes by pulsed plasma. Properties of the obtained coatings and results of ballistic tests have been given in the paper. The proposed methodology has been based on complex metallographic, X-ray diffraction and electron microscopic investigations of anti-meteorite aluminum oxide coating. Optimization of air plasma spraying parameters for NiAl and Al2O3 materials has been carried out in the paper. The spraying parameters optimization has been executed on the basis of obtaining maximum materials utilization factor. Surface treatment of model screen elements with a double-layer composite coating (adhesive metal NiAl layer and hard ceramic oxide Al2O3 layer) has been fulfilled while using compression plasma stream. Nitrogen has been used as working gas. Composite hard ceramic oxide Al2O3 coating is represented by porous structure consisting of 10–15 µm-size fused Al2O3 particles. Metallic inclusions formed due to erosion of plasmatron electrodes have been observed in the space between the particles. Surface of bilayer composite coatings has been processed by a compression plasma stream and due to nonsteady processes of melting and recrystallization high strength polycrystalline layer has been formed on their surface. In this context, those areas of the polycrystalline layer which had metal inclusions have appeared to be painted in various colors depending on chemical composition of the inclusions.
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spelling doaj-art-12e6b80edb82439087a6097af07745fc2025-08-20T02:18:16ZrusBelarusian National Technical UniversityНаука и техника2227-10312414-03922016-09-0115535736410.21122/2227-1031-2016-15-5-357-364899FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTIONV. A. Okovity0F. I. Panteleenko1O. G. Devoino2V. V. Okovity3V. M. Astashinsky4P. P. Hramtsov5M. Yu. Chernik6V. V. Uglov7S. B. Sobolevskу8Belarusian National Technical UniversitBelarusian National Technical UniversitBelarusian National Technical UniversitBelarusian National Technical UniversitA. V. Luikov Heat and Mass Transfer Institute of the NAS of BelarusA. V. Luikov Heat and Mass Transfer Institute of the NAS of BelarusA. V. Luikov Heat and Mass Transfer Institute of the NAS of BelarusBelarusian State UniversityBelarusian Research Institute of Transport “Transtekhnika”, MinskThe paper presents results of research for influence of plasma jet parameters (current, spraying distance, plasmasupporting nitrogen gas consumption), fractional composition of an initial powder and cooling degree by compressed air on characteristics of anti-meteorite coatings, subsequent processing modes by pulsed plasma. Properties of the obtained coatings and results of ballistic tests have been given in the paper. The proposed methodology has been based on complex metallographic, X-ray diffraction and electron microscopic investigations of anti-meteorite aluminum oxide coating. Optimization of air plasma spraying parameters for NiAl and Al2O3 materials has been carried out in the paper. The spraying parameters optimization has been executed on the basis of obtaining maximum materials utilization factor. Surface treatment of model screen elements with a double-layer composite coating (adhesive metal NiAl layer and hard ceramic oxide Al2O3 layer) has been fulfilled while using compression plasma stream. Nitrogen has been used as working gas. Composite hard ceramic oxide Al2O3 coating is represented by porous structure consisting of 10–15 µm-size fused Al2O3 particles. Metallic inclusions formed due to erosion of plasmatron electrodes have been observed in the space between the particles. Surface of bilayer composite coatings has been processed by a compression plasma stream and due to nonsteady processes of melting and recrystallization high strength polycrystalline layer has been formed on their surface. In this context, those areas of the polycrystalline layer which had metal inclusions have appeared to be painted in various colors depending on chemical composition of the inclusions.https://sat.bntu.by/jour/article/view/941plasma coatingaluminum oxidepulsed plasmaprocess optimizationcoating structurephase compositionballistic resistance
spellingShingle V. A. Okovity
F. I. Panteleenko
O. G. Devoino
V. V. Okovity
V. M. Astashinsky
P. P. Hramtsov
M. Yu. Chernik
V. V. Uglov
S. B. Sobolevskу
FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
Наука и техника
plasma coating
aluminum oxide
pulsed plasma
process optimization
coating structure
phase composition
ballistic resistance
title FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
title_full FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
title_fullStr FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
title_full_unstemmed FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
title_short FORMATION AND RESEARCH OF MULTI-LAYER COMPOSITE PLASMA OXIDE COATINGS BASED ON ELEMENTS OF SCREEN METEROID PTOTECTION
title_sort formation and research of multi layer composite plasma oxide coatings based on elements of screen meteroid ptotection
topic plasma coating
aluminum oxide
pulsed plasma
process optimization
coating structure
phase composition
ballistic resistance
url https://sat.bntu.by/jour/article/view/941
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