Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions

Wear is the main failure form in the gear transmission process. The increased wear will increase the non-linear backlash of the gear teeth, reduce the transmission accuracy and increase the impact force of the tooth surface, which will lead to aggravated vibration of the gear transmission system, an...

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Main Authors: Tang Aiwu, Chen Tianyou
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2024-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.021
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author Tang Aiwu
Chen Tianyou
author_facet Tang Aiwu
Chen Tianyou
author_sort Tang Aiwu
collection DOAJ
description Wear is the main failure form in the gear transmission process. The increased wear will increase the non-linear backlash of the gear teeth, reduce the transmission accuracy and increase the impact force of the tooth surface, which will lead to aggravated vibration of the gear transmission system, and impose great impact on the gear transmission performance and the stable operation of the equipment. In order to solve the above problems, a method for predicting the wear amount in the gear transmission process under complex working conditions is proposed. The gear wear state is identified and determined based on the formal wear index. Through in-depth analysis of the gear wear mechanism, a typical gear wear process curve is drawn based on this, the gear transmission friction torque value is calculated, and a mathematical model of the gear wear amount is built; then the known gear state values are input into the construction model, the predicted gear wear amount is obtained, and the prediction of gear wear amount is realized. The experimental results show that under three complex working conditions, the prediction simulation data proposed in this study is closer to the actual parameters, which fully verifies that the prediction accuracy of the wear amount is higher.
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institution Kabale University
issn 1004-2539
language zho
publishDate 2024-01-01
publisher Editorial Office of Journal of Mechanical Transmission
record_format Article
series Jixie chuandong
spelling doaj-art-12ae9f69b0934b9790a9213cb8837aae2025-01-10T15:02:05ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392024-01-014814315048025361Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working ConditionsTang AiwuChen TianyouWear is the main failure form in the gear transmission process. The increased wear will increase the non-linear backlash of the gear teeth, reduce the transmission accuracy and increase the impact force of the tooth surface, which will lead to aggravated vibration of the gear transmission system, and impose great impact on the gear transmission performance and the stable operation of the equipment. In order to solve the above problems, a method for predicting the wear amount in the gear transmission process under complex working conditions is proposed. The gear wear state is identified and determined based on the formal wear index. Through in-depth analysis of the gear wear mechanism, a typical gear wear process curve is drawn based on this, the gear transmission friction torque value is calculated, and a mathematical model of the gear wear amount is built; then the known gear state values are input into the construction model, the predicted gear wear amount is obtained, and the prediction of gear wear amount is realized. The experimental results show that under three complex working conditions, the prediction simulation data proposed in this study is closer to the actual parameters, which fully verifies that the prediction accuracy of the wear amount is higher.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.021Complex working conditionsGear transmissionState identificationWear amountCalculation and predictionPrediction accuracy
spellingShingle Tang Aiwu
Chen Tianyou
Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
Jixie chuandong
Complex working conditions
Gear transmission
State identification
Wear amount
Calculation and prediction
Prediction accuracy
title Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
title_full Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
title_fullStr Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
title_full_unstemmed Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
title_short Research on Prediction of Wear Amount in the Gear Transmission Process Under Complex Working Conditions
title_sort research on prediction of wear amount in the gear transmission process under complex working conditions
topic Complex working conditions
Gear transmission
State identification
Wear amount
Calculation and prediction
Prediction accuracy
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2024.01.021
work_keys_str_mv AT tangaiwu researchonpredictionofwearamountinthegeartransmissionprocessundercomplexworkingconditions
AT chentianyou researchonpredictionofwearamountinthegeartransmissionprocessundercomplexworkingconditions