Relationship between chevron angle and heat transfer performance of plate heat exchangers

The chevron angle (β) of a plate heat exchanger significantly affects its heat transfer performance. This study aims to quantify the relation between heat transfer performance and chevron angle. Large eddy simulations of fully developed flow and heat transfer within the heat exchanger channels were...

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Main Author: Xiaowei Zhu
Format: Article
Language:English
Published: Elsevier 2025-05-01
Series:Case Studies in Thermal Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214157X25002928
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author Xiaowei Zhu
author_facet Xiaowei Zhu
author_sort Xiaowei Zhu
collection DOAJ
description The chevron angle (β) of a plate heat exchanger significantly affects its heat transfer performance. This study aims to quantify the relation between heat transfer performance and chevron angle. Large eddy simulations of fully developed flow and heat transfer within the heat exchanger channels were conducted to determine heat transfer coefficients, covering a wide range of Reynolds numbers (10 ≤Re ≤ 6000) and chevron angles (18°≤β ≤ 72°). Correlations between the Nusselt number, pressure drop, Reynolds number, and friction factor were established, providing two approaches to predict the heat transfer coefficient across laminar and turbulent flow regimes. The results show that at low Reynolds numbers, increasing β markedly enhances heat transfer, while at high Reynolds numbers, the enhancement is more moderate. Additionally, high-resolution maps of the local heat transfer coefficient on the corrugated surface offer deeper insights into the heat transfer characteristics within the exchanger. The study also examines the validity of the heat-mass transfer analogy, revealing significant discrepancies between heat and mass transfer coefficients, suggesting they should not be used interchangeably.
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spelling doaj-art-1222ac3f7953449fbfd51bcbf6f648b42025-08-20T03:18:20ZengElsevierCase Studies in Thermal Engineering2214-157X2025-05-016910603210.1016/j.csite.2025.106032Relationship between chevron angle and heat transfer performance of plate heat exchangersXiaowei Zhu0School of Aeronautic Science and Engineering, Beihang University, Beijing, 100191, ChinaThe chevron angle (β) of a plate heat exchanger significantly affects its heat transfer performance. This study aims to quantify the relation between heat transfer performance and chevron angle. Large eddy simulations of fully developed flow and heat transfer within the heat exchanger channels were conducted to determine heat transfer coefficients, covering a wide range of Reynolds numbers (10 ≤Re ≤ 6000) and chevron angles (18°≤β ≤ 72°). Correlations between the Nusselt number, pressure drop, Reynolds number, and friction factor were established, providing two approaches to predict the heat transfer coefficient across laminar and turbulent flow regimes. The results show that at low Reynolds numbers, increasing β markedly enhances heat transfer, while at high Reynolds numbers, the enhancement is more moderate. Additionally, high-resolution maps of the local heat transfer coefficient on the corrugated surface offer deeper insights into the heat transfer characteristics within the exchanger. The study also examines the validity of the heat-mass transfer analogy, revealing significant discrepancies between heat and mass transfer coefficients, suggesting they should not be used interchangeably.http://www.sciencedirect.com/science/article/pii/S2214157X25002928Plate heat exchangerComputational fluid dynamicsHeat transfer correlationHeat and mass transfer analogy
spellingShingle Xiaowei Zhu
Relationship between chevron angle and heat transfer performance of plate heat exchangers
Case Studies in Thermal Engineering
Plate heat exchanger
Computational fluid dynamics
Heat transfer correlation
Heat and mass transfer analogy
title Relationship between chevron angle and heat transfer performance of plate heat exchangers
title_full Relationship between chevron angle and heat transfer performance of plate heat exchangers
title_fullStr Relationship between chevron angle and heat transfer performance of plate heat exchangers
title_full_unstemmed Relationship between chevron angle and heat transfer performance of plate heat exchangers
title_short Relationship between chevron angle and heat transfer performance of plate heat exchangers
title_sort relationship between chevron angle and heat transfer performance of plate heat exchangers
topic Plate heat exchanger
Computational fluid dynamics
Heat transfer correlation
Heat and mass transfer analogy
url http://www.sciencedirect.com/science/article/pii/S2214157X25002928
work_keys_str_mv AT xiaoweizhu relationshipbetweenchevronangleandheattransferperformanceofplateheatexchangers