Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions

Crushers are utilized to break down or crush various components in industrial applications are subjected to high stresses. The crushing process is carried out by a crusher arm located on the crusher itself. The shape and length of the crusher arm influence the deformation on...

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Main Author: Mustafa Murat Yavuz
Format: Article
Language:English
Published: Hitit University 2024-03-01
Series:Hittite Journal of Science and Engineering
Online Access:https://dergipark.org.tr/en/doi/10.17350/HJSE19030000325
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author Mustafa Murat Yavuz
author_facet Mustafa Murat Yavuz
author_sort Mustafa Murat Yavuz
collection DOAJ
description Crushers are utilized to break down or crush various components in industrial applications are subjected to high stresses. The crushing process is carried out by a crusher arm located on the crusher itself. The shape and length of the crusher arm influence the deformation on the arm and the efficiency of crushing process. During the crushing process, stress concentrations occur at the contact regions and especially at the connection location of the crusher arm and the drive shaft. This study examined the connection of the crusher arm at various positions on the shaft and explored variations in stress. Finite element analysis was used in the analyses. The used material is standard steel that behaved elastically. The stresses changed in a way that was not proportional to the movement of the tangential crusher arm towards the center of the shaft. The d=8 mm and d=24 mm locations are the most suitable places to move the crusher arm rather than the tangential position (d=40 mm). The highest stresses occurred at the corners where the shaft and crusher arm connected and formed a stress concentration. The friction effects on the contact surface were also examined and the increased friction coefficient slightly reduced the stress values of the crusher system, but increased the stresses on the crushed object. Only maximum stress levels that are observed at the surface of the beam are mainly considered. The results regarding the crusher arm are discussed in detail.
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spelling doaj-art-108dab143a1e4638b6ce8d6a359cb65c2025-01-12T07:13:56ZengHitit UniversityHittite Journal of Science and Engineering2148-41712024-03-011111610.17350/HJSE19030000325150 Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions Mustafa Murat Yavuz0https://orcid.org/0000-0002-5892-0075İZMİR DEMOKRASİ ÜNİVERSİTESİ Crushers are utilized to break down or crush various components in industrial applications are subjected to high stresses. The crushing process is carried out by a crusher arm located on the crusher itself. The shape and length of the crusher arm influence the deformation on the arm and the efficiency of crushing process. During the crushing process, stress concentrations occur at the contact regions and especially at the connection location of the crusher arm and the drive shaft. This study examined the connection of the crusher arm at various positions on the shaft and explored variations in stress. Finite element analysis was used in the analyses. The used material is standard steel that behaved elastically. The stresses changed in a way that was not proportional to the movement of the tangential crusher arm towards the center of the shaft. The d=8 mm and d=24 mm locations are the most suitable places to move the crusher arm rather than the tangential position (d=40 mm). The highest stresses occurred at the corners where the shaft and crusher arm connected and formed a stress concentration. The friction effects on the contact surface were also examined and the increased friction coefficient slightly reduced the stress values of the crusher system, but increased the stresses on the crushed object. Only maximum stress levels that are observed at the surface of the beam are mainly considered. The results regarding the crusher arm are discussed in detail.https://dergipark.org.tr/en/doi/10.17350/HJSE19030000325
spellingShingle Mustafa Murat Yavuz
Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
Hittite Journal of Science and Engineering
title Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
title_full Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
title_fullStr Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
title_full_unstemmed Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
title_short Effect of Crusher Arm Position and Surface Friction on the Mechanical Behaviour of a Crusher under Static Conditions
title_sort effect of crusher arm position and surface friction on the mechanical behaviour of a crusher under static conditions
url https://dergipark.org.tr/en/doi/10.17350/HJSE19030000325
work_keys_str_mv AT mustafamuratyavuz effectofcrusherarmpositionandsurfacefrictiononthemechanicalbehaviourofacrusherunderstaticconditions