A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology

This paper presents a new approach improving the reliability of flank wear prediction during the end milling process. In the present work, prediction of flank wear has been achieved by using cutting parameters and force signals as the sensitive carriers of information about the machining process. A...

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Main Authors: Sonja Jozić, Branimir Lela, Dražen Bajić
Format: Article
Language:English
Published: Wiley 2014-01-01
Series:Advances in Materials Science and Engineering
Online Access:http://dx.doi.org/10.1155/2014/138168
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author Sonja Jozić
Branimir Lela
Dražen Bajić
author_facet Sonja Jozić
Branimir Lela
Dražen Bajić
author_sort Sonja Jozić
collection DOAJ
description This paper presents a new approach improving the reliability of flank wear prediction during the end milling process. In the present work, prediction of flank wear has been achieved by using cutting parameters and force signals as the sensitive carriers of information about the machining process. A series of experiments were conducted to establish the relationship between flank wear and cutting force components as well as the cutting parameters such as cutting speed, feed per tooth, and radial depth of cut. In order to be able to predict flank wear a new linear regression mathematical model has been developed by utilizing functional data analysis methodology. Regression coefficients of the model are in the form of time dependent functions that have been determined through the use of functional data analysis methodology. The mathematical model has been developed by means of applied cutting parameters and measured cutting forces components during the end milling of workpiece made of 42CrMo4 steel. The efficiency and flexibility of the developed model have been verified by comparing it with the separate experimental data set.
format Article
id doaj-art-1018636145924649ade94d45bca10513
institution Kabale University
issn 1687-8434
1687-8442
language English
publishDate 2014-01-01
publisher Wiley
record_format Article
series Advances in Materials Science and Engineering
spelling doaj-art-1018636145924649ade94d45bca105132025-08-20T03:54:29ZengWileyAdvances in Materials Science and Engineering1687-84341687-84422014-01-01201410.1155/2014/138168138168A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis MethodologySonja Jozić0Branimir Lela1Dražen Bajić2Faculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, Ruđera Boškovića 32, 21000 Split, CroatiaFaculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, Ruđera Boškovića 32, 21000 Split, CroatiaFaculty of Electrical Engineering, Mechanical Engineering and Naval Architecture, University of Split, Ruđera Boškovića 32, 21000 Split, CroatiaThis paper presents a new approach improving the reliability of flank wear prediction during the end milling process. In the present work, prediction of flank wear has been achieved by using cutting parameters and force signals as the sensitive carriers of information about the machining process. A series of experiments were conducted to establish the relationship between flank wear and cutting force components as well as the cutting parameters such as cutting speed, feed per tooth, and radial depth of cut. In order to be able to predict flank wear a new linear regression mathematical model has been developed by utilizing functional data analysis methodology. Regression coefficients of the model are in the form of time dependent functions that have been determined through the use of functional data analysis methodology. The mathematical model has been developed by means of applied cutting parameters and measured cutting forces components during the end milling of workpiece made of 42CrMo4 steel. The efficiency and flexibility of the developed model have been verified by comparing it with the separate experimental data set.http://dx.doi.org/10.1155/2014/138168
spellingShingle Sonja Jozić
Branimir Lela
Dražen Bajić
A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
Advances in Materials Science and Engineering
title A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
title_full A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
title_fullStr A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
title_full_unstemmed A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
title_short A New Mathematical Model for Flank Wear Prediction Using Functional Data Analysis Methodology
title_sort new mathematical model for flank wear prediction using functional data analysis methodology
url http://dx.doi.org/10.1155/2014/138168
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