In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel

In the present study, CrFeCoNiCu(VC)x (x = 0, 1, and 2) high-entropy alloy (HEA) composites were cladded on AISI304 stainless steel using tungsten-inert gas (TIG) cladding. For this purpose, elemental powders of Cr, Co, Fe, Ni, and Cu together with V and C were mechanically mixed, and then by adding...

Full description

Saved in:
Bibliographic Details
Main Authors: Saeed Hosseini, Mahmoud Sarkari Khorrami, Mahmoud Heydarzadeh Sohi
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425002984
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1823856715460771840
author Saeed Hosseini
Mahmoud Sarkari Khorrami
Mahmoud Heydarzadeh Sohi
author_facet Saeed Hosseini
Mahmoud Sarkari Khorrami
Mahmoud Heydarzadeh Sohi
author_sort Saeed Hosseini
collection DOAJ
description In the present study, CrFeCoNiCu(VC)x (x = 0, 1, and 2) high-entropy alloy (HEA) composites were cladded on AISI304 stainless steel using tungsten-inert gas (TIG) cladding. For this purpose, elemental powders of Cr, Co, Fe, Ni, and Cu together with V and C were mechanically mixed, and then by adding the proper amount of polyvinyl alcohol as a binder, a uniform paste was prepared. The paste was then preplaced on the substrate and after being dried underwent TIG surface melting under the dilution-controlled condition to form HEA-clad layers with and without vanadium carbide (VC). Microstructural assessments of the layer formed without the addition of V and C revealed the formation of a single-phase solid solution HEA with FCC crystal structure in which the interdendritic segregation of the Cu-rich phase was evident. Upon adding V and C, appreciable microstructural changes occurred. In-situ VC and a solid solution with BCC crystal structure rich in Cr and V were formed along with the FCC phase. The BCC phase was in the form of lamellar eutectic with the FCC one. More interestingly, the morphology of the segregated Cu-rich phase altered from an interdendritic form to an island-like shape. Based on the variety of morphology, VC was formed either as an epitaxial growth or a primary phase from the molten material. By the increment of VC, the eutectic phase changed from lamellar to a divorced form. This was also responsible for the enhanced value of microhardness from 230 HV in the substrate to 570 HV in the CrFeCoNiCu(VC)2 high-entropy clad.
format Article
id doaj-art-0f6ea19bff4947b6bf649a0da4182c34
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-0f6ea19bff4947b6bf649a0da4182c342025-02-12T05:31:16ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013533333340In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steelSaeed Hosseini0Mahmoud Sarkari Khorrami1Mahmoud Heydarzadeh Sohi2School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran, IranCorresponding author.; School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran, IranSchool of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran, IranIn the present study, CrFeCoNiCu(VC)x (x = 0, 1, and 2) high-entropy alloy (HEA) composites were cladded on AISI304 stainless steel using tungsten-inert gas (TIG) cladding. For this purpose, elemental powders of Cr, Co, Fe, Ni, and Cu together with V and C were mechanically mixed, and then by adding the proper amount of polyvinyl alcohol as a binder, a uniform paste was prepared. The paste was then preplaced on the substrate and after being dried underwent TIG surface melting under the dilution-controlled condition to form HEA-clad layers with and without vanadium carbide (VC). Microstructural assessments of the layer formed without the addition of V and C revealed the formation of a single-phase solid solution HEA with FCC crystal structure in which the interdendritic segregation of the Cu-rich phase was evident. Upon adding V and C, appreciable microstructural changes occurred. In-situ VC and a solid solution with BCC crystal structure rich in Cr and V were formed along with the FCC phase. The BCC phase was in the form of lamellar eutectic with the FCC one. More interestingly, the morphology of the segregated Cu-rich phase altered from an interdendritic form to an island-like shape. Based on the variety of morphology, VC was formed either as an epitaxial growth or a primary phase from the molten material. By the increment of VC, the eutectic phase changed from lamellar to a divorced form. This was also responsible for the enhanced value of microhardness from 230 HV in the substrate to 570 HV in the CrFeCoNiCu(VC)2 high-entropy clad.http://www.sciencedirect.com/science/article/pii/S2238785425002984TIG claddingHigh-entropy alloyVanadium carbide (VC)304 stainless steelIn-situ compositeEutectic structure
spellingShingle Saeed Hosseini
Mahmoud Sarkari Khorrami
Mahmoud Heydarzadeh Sohi
In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
Journal of Materials Research and Technology
TIG cladding
High-entropy alloy
Vanadium carbide (VC)
304 stainless steel
In-situ composite
Eutectic structure
title In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
title_full In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
title_fullStr In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
title_full_unstemmed In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
title_short In-situ composite formation of vanadium carbide in CrFeCoNiCu high-entropy alloy cladded on AISI304 stainless steel
title_sort in situ composite formation of vanadium carbide in crfeconicu high entropy alloy cladded on aisi304 stainless steel
topic TIG cladding
High-entropy alloy
Vanadium carbide (VC)
304 stainless steel
In-situ composite
Eutectic structure
url http://www.sciencedirect.com/science/article/pii/S2238785425002984
work_keys_str_mv AT saeedhosseini insitucompositeformationofvanadiumcarbideincrfeconicuhighentropyalloycladdedonaisi304stainlesssteel
AT mahmoudsarkarikhorrami insitucompositeformationofvanadiumcarbideincrfeconicuhighentropyalloycladdedonaisi304stainlesssteel
AT mahmoudheydarzadehsohi insitucompositeformationofvanadiumcarbideincrfeconicuhighentropyalloycladdedonaisi304stainlesssteel