Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718

Functional requirements like higher strength, resistance, and shielding from chemical reactions, degradation, etc., of the base metal are achieved by modifying their exposed surfaces using TBC (thermal barrier coating). Modified outer surface of components in the GT (gas turbine) improves the perfor...

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Main Authors: Mohammed Yunus, Mohammad S. Alsoufi
Format: Article
Language:English
Published: Wiley 2021-01-01
Series:International Journal of Aerospace Engineering
Online Access:http://dx.doi.org/10.1155/2021/2791386
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author Mohammed Yunus
Mohammad S. Alsoufi
author_facet Mohammed Yunus
Mohammad S. Alsoufi
author_sort Mohammed Yunus
collection DOAJ
description Functional requirements like higher strength, resistance, and shielding from chemical reactions, degradation, etc., of the base metal are achieved by modifying their exposed surfaces using TBC (thermal barrier coating). Modified outer surface of components in the GT (gas turbine) improves the performance by the increase of inlet temperature, enhancing longer life and providing many interrelated surfaces to withstand severe working conditions. This work is based on characteristic (mechanical, thermal, and tribology) evaluation of TBC-coated GT components made of Inconel 718 manufactured from traditional and 3-D printing-based selective laser melting (SLM) process and compared. TBCs comprising bond coat and top ceramic oxide coat were deposited by High-Velocity Oxy-Fuel and Atmospheric Plasma Spraying techniques, respectively. Characteristics evaluated by varying coating thickness, standoff distance, substrate preheating, Input torch power, etc., revealed that characteristics of substrates manufactured from SLM methods improved significantly except porosity and average surface roughness. These improvements are essential for embedding sensors, thin films, etc., in TBCs for continuous monitoring of outputs.
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institution Kabale University
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publisher Wiley
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spelling doaj-art-0f49e38dd5a54191bb2d1b7e096792b02025-02-03T01:25:11ZengWileyInternational Journal of Aerospace Engineering1687-59661687-59742021-01-01202110.1155/2021/27913862791386Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718Mohammed Yunus0Mohammad S. Alsoufi1Department of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA, Saudi ArabiaDepartment of Mechanical Engineering, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah, KSA, Saudi ArabiaFunctional requirements like higher strength, resistance, and shielding from chemical reactions, degradation, etc., of the base metal are achieved by modifying their exposed surfaces using TBC (thermal barrier coating). Modified outer surface of components in the GT (gas turbine) improves the performance by the increase of inlet temperature, enhancing longer life and providing many interrelated surfaces to withstand severe working conditions. This work is based on characteristic (mechanical, thermal, and tribology) evaluation of TBC-coated GT components made of Inconel 718 manufactured from traditional and 3-D printing-based selective laser melting (SLM) process and compared. TBCs comprising bond coat and top ceramic oxide coat were deposited by High-Velocity Oxy-Fuel and Atmospheric Plasma Spraying techniques, respectively. Characteristics evaluated by varying coating thickness, standoff distance, substrate preheating, Input torch power, etc., revealed that characteristics of substrates manufactured from SLM methods improved significantly except porosity and average surface roughness. These improvements are essential for embedding sensors, thin films, etc., in TBCs for continuous monitoring of outputs.http://dx.doi.org/10.1155/2021/2791386
spellingShingle Mohammed Yunus
Mohammad S. Alsoufi
Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
International Journal of Aerospace Engineering
title Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
title_full Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
title_fullStr Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
title_full_unstemmed Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
title_short Characterization of Thermally Sprayed Coated GT Components Made of 3D Printing Based Selective Laser Melting Processed Inconel Alloy 718
title_sort characterization of thermally sprayed coated gt components made of 3d printing based selective laser melting processed inconel alloy 718
url http://dx.doi.org/10.1155/2021/2791386
work_keys_str_mv AT mohammedyunus characterizationofthermallysprayedcoatedgtcomponentsmadeof3dprintingbasedselectivelasermeltingprocessedinconelalloy718
AT mohammadsalsoufi characterizationofthermallysprayedcoatedgtcomponentsmadeof3dprintingbasedselectivelasermeltingprocessedinconelalloy718