Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach

The steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic ecosystems and human health. To solve this problem, this study synthesized a composi...

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Main Authors: Kingsley Safo, Norbert Onen Rubangakene, Hussien Noby, Ahmed H. El-Shazly
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Water Science and Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S1674237025000237
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author Kingsley Safo
Norbert Onen Rubangakene
Hussien Noby
Ahmed H. El-Shazly
author_facet Kingsley Safo
Norbert Onen Rubangakene
Hussien Noby
Ahmed H. El-Shazly
author_sort Kingsley Safo
collection DOAJ
description The steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic ecosystems and human health. To solve this problem, this study synthesized a composite of titanium dioxide (TiO2) and steel slag nanocomposites (SSNC) at a 1:2 mass ratio to create a robust photocatalyst for the treatment of synthetic wastewater. The efficacy of this catalyst in degrading various dye pollutants, including methylene blue (MB), was tested under simulated solar light conditions. Comprehensive analyses were conducted to assess the physical and chemical characteristics, crystalline structure, energy gap, and point of zero charge of the composite. The TiO2-SSNC composite catalyst exhibited excellent stability, with a point of zero charge at 8.342 and an energy gap of 2.4 eV. The degradation process conformed to pseudo-first-order kinetics. Optimization of operational parameters was achieved through the response surface methodology. Reusability tests demonstrated that the TiO2-SSNC composite catalyst effectively degraded up to 93.41% of MB in the suspended mode and 92.03% in the coated mode after five cycles. Additionally, the degradation efficiencies for various dyes were significant, highlighting the potential of the composite for broad applications in industrial wastewater treatment. This study also explored the degradation mechanisms and identified byproducts, establishing a pathway for contaminant breakdown. The cost-benefit analysis revealed a total cost of 0.842 8 USD per cubic meter for each treatment activity, indicating low operational and production costs. These findings underscore the promise of the TiO2-SSNC composite as a cost-effective and efficient alternative for wastewater purification.
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spelling doaj-art-0e6a42647e754cdaadf4fff6bfd90a7e2025-08-20T02:00:52ZengElsevierWater Science and Engineering1674-23702025-06-0118215116410.1016/j.wse.2025.02.003Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approachKingsley Safo0Norbert Onen Rubangakene1Hussien Noby2Ahmed H. El-Shazly3Department of Chemical and Biomolecular Engineering, University of Notre Dame, South Bend, IN 46556, USA; Department of Chemical and Petrochemical Engineering, Egypt-Japan University of Science and Technology, Alexandria 21934, Egypt; Corresponding author.Department of Environmental Engineering, Egypt-Japan University of Science and Technology, Alexandria 21934, EgyptDepartment of Chemical and Petrochemical Engineering, Egypt-Japan University of Science and Technology, Alexandria 21934, Egypt; Department of Mechanical Engineering, Faculty of Energy Engineering, Aswan University, Aswan 81528, EgyptDepartment of Chemical and Petrochemical Engineering, Egypt-Japan University of Science and Technology, Alexandria 21934, EgyptThe steel industry produces many byproducts, requiring extensive land for storage and causing significant environmental contamination. Industrial effluents discharged into water bodies negatively impact both aquatic ecosystems and human health. To solve this problem, this study synthesized a composite of titanium dioxide (TiO2) and steel slag nanocomposites (SSNC) at a 1:2 mass ratio to create a robust photocatalyst for the treatment of synthetic wastewater. The efficacy of this catalyst in degrading various dye pollutants, including methylene blue (MB), was tested under simulated solar light conditions. Comprehensive analyses were conducted to assess the physical and chemical characteristics, crystalline structure, energy gap, and point of zero charge of the composite. The TiO2-SSNC composite catalyst exhibited excellent stability, with a point of zero charge at 8.342 and an energy gap of 2.4 eV. The degradation process conformed to pseudo-first-order kinetics. Optimization of operational parameters was achieved through the response surface methodology. Reusability tests demonstrated that the TiO2-SSNC composite catalyst effectively degraded up to 93.41% of MB in the suspended mode and 92.03% in the coated mode after five cycles. Additionally, the degradation efficiencies for various dyes were significant, highlighting the potential of the composite for broad applications in industrial wastewater treatment. This study also explored the degradation mechanisms and identified byproducts, establishing a pathway for contaminant breakdown. The cost-benefit analysis revealed a total cost of 0.842 8 USD per cubic meter for each treatment activity, indicating low operational and production costs. These findings underscore the promise of the TiO2-SSNC composite as a cost-effective and efficient alternative for wastewater purification.http://www.sciencedirect.com/science/article/pii/S1674237025000237TiO2PhotocatalysisSteel slagResponse surface methodologyDye degradationTransformation products
spellingShingle Kingsley Safo
Norbert Onen Rubangakene
Hussien Noby
Ahmed H. El-Shazly
Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
Water Science and Engineering
TiO2
Photocatalysis
Steel slag
Response surface methodology
Dye degradation
Transformation products
title Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
title_full Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
title_fullStr Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
title_full_unstemmed Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
title_short Photocatalytic purification of dye-containing wastewater using a novel embedded hybrid TiO2–slag catalyst heterojunction nanocomposite coupled with statistical models: A sustainable and techno-economic approach
title_sort photocatalytic purification of dye containing wastewater using a novel embedded hybrid tio2 slag catalyst heterojunction nanocomposite coupled with statistical models a sustainable and techno economic approach
topic TiO2
Photocatalysis
Steel slag
Response surface methodology
Dye degradation
Transformation products
url http://www.sciencedirect.com/science/article/pii/S1674237025000237
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