Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters

Electroplastic effects present in the electrically assisted (EA) forming process can reduce flow stresses and improve the forming properties of metallic materials. The construction of an intrinsic model is important for the analysis and optimization of the deformation process. This study, therefore,...

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Main Authors: Tao Huang, Yihan Zhai, Binghui Xing, Chaomin Zhang, Nan Xiang, Kexing Song, Wenjing Zhang, Lei Shi
Format: Article
Language:English
Published: IOP Publishing 2025-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/adc0ef
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author Tao Huang
Yihan Zhai
Binghui Xing
Chaomin Zhang
Nan Xiang
Kexing Song
Wenjing Zhang
Lei Shi
author_facet Tao Huang
Yihan Zhai
Binghui Xing
Chaomin Zhang
Nan Xiang
Kexing Song
Wenjing Zhang
Lei Shi
author_sort Tao Huang
collection DOAJ
description Electroplastic effects present in the electrically assisted (EA) forming process can reduce flow stresses and improve the forming properties of metallic materials. The construction of an intrinsic model is important for the analysis and optimization of the deformation process. This study, therefore, has presented an intrinsic model for the heterogeneous layers of Ti–Al composite plates, incorporating temperature and current parameters. This model is designed to forecast the flow stresses within these heterogeneous layers during EA forming. By employing ABAQUS finite element software, we conducted a finite element analysis of the EA forming process. A modified heterogeneous layer ontology model for Ti-Al composite plates was used in this process. We compared the stress–strain curves obtained from the experimental data with those simulated by our model and conducted a thorough error analysis. The findings indicate that our model, with an R value of 0.9910, an AARE of 3.79%, and an RMSE of 6.55, provides a highly accurate prediction of flow stresses during the EA forming of Ti-Al composite plates. This work is also highly important for optimizing the current-assisted forming process and improving the forming quality and efficiency of Ti-Al composite plate components.
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issn 2053-1591
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publishDate 2025-01-01
publisher IOP Publishing
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series Materials Research Express
spelling doaj-art-0e59ec26aa974f4ebb05980af8a04eb02025-08-20T02:08:23ZengIOP PublishingMaterials Research Express2053-15912025-01-0112404650410.1088/2053-1591/adc0efConstruction and application of two intrinsic models for Ti-Al composite plates considering current parametersTao Huang0https://orcid.org/0000-0002-2237-4607Yihan Zhai1Binghui Xing2Chaomin Zhang3https://orcid.org/0009-0002-0766-016XNan Xiang4Kexing Song5https://orcid.org/0000-0002-1237-0901Wenjing Zhang6Lei Shi7School of Materials Science and Engineering, Henan University of Science and Technology , Luoyang, 471023, People’s Republic of China; Henan Key Laboratory of Green Building Materials Manufacturing and Intelligent Equipment, Luoyang, 471023, People’s Republic of China; Provincial and Ministerial Co-construction of Collaborative Innovation Center for Non-ferrous Metal new Materials and Advanced Processing Technology, Luoyang, 471023, People’s Republic of China; Key Laboratory of Materials Science & Processing Technology for Non-ferrous Metals of Henan, Luoyang, 471023, People’s Republic of ChinaSchool of Materials Science and Engineering, Henan University of Science and Technology , Luoyang, 471023, People’s Republic of ChinaSchool of Materials Science and Engineering, Huazhong University of Science and Technology , Wuhan, 430074, People’s Republic of ChinaSchool of Materials Science and Engineering, Henan University of Science and Technology , Luoyang, 471023, People’s Republic of ChinaSchool of Materials Science and Engineering, Henan University of Science and Technology , Luoyang, 471023, People’s Republic of ChinaSchool of Materials Science and Engineering, Henan University of Science and Technology , Luoyang, 471023, People’s Republic of China; Henan Academy of Sciences, Zhengzhou, 450002, People’s Republic of ChinaState Key Laboratory of Nonferrous Metals and Processes, GRINM Group Co., Ltd, Beijing 100088, People’s Republic of China; GRIMAT Engineering Institute Co., Ltd, Beijing, 101407, People’s Republic of ChinaHenan Key Laboratory of Green Building Materials Manufacturing and Intelligent Equipment, Luoyang, 471023, People’s Republic of China; Luoyang Institute of Science and Technology, Luoyang, 471023, People’s Republic of ChinaElectroplastic effects present in the electrically assisted (EA) forming process can reduce flow stresses and improve the forming properties of metallic materials. The construction of an intrinsic model is important for the analysis and optimization of the deformation process. This study, therefore, has presented an intrinsic model for the heterogeneous layers of Ti–Al composite plates, incorporating temperature and current parameters. This model is designed to forecast the flow stresses within these heterogeneous layers during EA forming. By employing ABAQUS finite element software, we conducted a finite element analysis of the EA forming process. A modified heterogeneous layer ontology model for Ti-Al composite plates was used in this process. We compared the stress–strain curves obtained from the experimental data with those simulated by our model and conducted a thorough error analysis. The findings indicate that our model, with an R value of 0.9910, an AARE of 3.79%, and an RMSE of 6.55, provides a highly accurate prediction of flow stresses during the EA forming of Ti-Al composite plates. This work is also highly important for optimizing the current-assisted forming process and improving the forming quality and efficiency of Ti-Al composite plate components.https://doi.org/10.1088/2053-1591/adc0efTi–Al composite platesintrinsic modelelectrically assisted formingsimulation
spellingShingle Tao Huang
Yihan Zhai
Binghui Xing
Chaomin Zhang
Nan Xiang
Kexing Song
Wenjing Zhang
Lei Shi
Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
Materials Research Express
Ti–Al composite plates
intrinsic model
electrically assisted forming
simulation
title Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
title_full Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
title_fullStr Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
title_full_unstemmed Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
title_short Construction and application of two intrinsic models for Ti-Al composite plates considering current parameters
title_sort construction and application of two intrinsic models for ti al composite plates considering current parameters
topic Ti–Al composite plates
intrinsic model
electrically assisted forming
simulation
url https://doi.org/10.1088/2053-1591/adc0ef
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AT yihanzhai constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT binghuixing constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT chaominzhang constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT nanxiang constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT kexingsong constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT wenjingzhang constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters
AT leishi constructionandapplicationoftwointrinsicmodelsfortialcompositeplatesconsideringcurrentparameters