Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy

The addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries. In this study, a novel GNP@MgO particle with a nanocomposite structure was prepared by utilizing an in-situ reaction of the carbon source gas with...

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Main Authors: Shuaihu Wei, Xiaojun Wang, Xuejian Li, Hailong Shi, Xiaoshi Hu, Chao Xu
Format: Article
Language:English
Published: KeAi Communications Co., Ltd. 2025-04-01
Series:Journal of Magnesium and Alloys
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Online Access:http://www.sciencedirect.com/science/article/pii/S2213956724000288
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author Shuaihu Wei
Xiaojun Wang
Xuejian Li
Hailong Shi
Xiaoshi Hu
Chao Xu
author_facet Shuaihu Wei
Xiaojun Wang
Xuejian Li
Hailong Shi
Xiaoshi Hu
Chao Xu
author_sort Shuaihu Wei
collection DOAJ
description The addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries. In this study, a novel GNP@MgO particle with a nanocomposite structure was prepared by utilizing an in-situ reaction of the carbon source gas with Mg melt. The results showed that the particles can significantly reduce the average grain size of Mg-9Al alloy from 130.4 µm to 13.1 µm, and achieve an ultra-high grain refinement efficiency of 90%. The refinement mechanisms are that the Al4C3 phase can act as a heterogeneous nucleation site for α-Mg grains due to the orientation relationship as (001)Al4C3//(002)Mg. Meanwhile, the particle distribution model shows that the velocity of MgO particles is much higher than the growth rate of α-Mg grains. Therefore, it is pushed to the vicinity of grain boundaries during solidification, effectively limiting the growth of α-Mg grains. The remarkable grain refinement effect was achieved through the synergistic modulation of Al4C3 and MgO particles. This work may provide new insight into designing high efficiency grain refiners for Mg-Al alloys.
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id doaj-art-0ded2e8e9838437e846da410bb945c0a
institution DOAJ
issn 2213-9567
language English
publishDate 2025-04-01
publisher KeAi Communications Co., Ltd.
record_format Article
series Journal of Magnesium and Alloys
spelling doaj-art-0ded2e8e9838437e846da410bb945c0a2025-08-20T03:11:52ZengKeAi Communications Co., Ltd.Journal of Magnesium and Alloys2213-95672025-04-011341536154810.1016/j.jma.2024.01.009Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloyShuaihu Wei0Xiaojun Wang1Xuejian Li2Hailong Shi3Xiaoshi Hu4Chao Xu5National Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaCorresponding authors.; National Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaCorresponding authors.; National Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaNational Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaNational Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaNational Key Laboratory of Precision Hot Processing of Metal, Harbin Institute of Technology, Harbin, 150001, PR ChinaThe addition of effective nucleating particles in the melt to achieve grain refinement has become the most widely used method for the casting industries. In this study, a novel GNP@MgO particle with a nanocomposite structure was prepared by utilizing an in-situ reaction of the carbon source gas with Mg melt. The results showed that the particles can significantly reduce the average grain size of Mg-9Al alloy from 130.4 µm to 13.1 µm, and achieve an ultra-high grain refinement efficiency of 90%. The refinement mechanisms are that the Al4C3 phase can act as a heterogeneous nucleation site for α-Mg grains due to the orientation relationship as (001)Al4C3//(002)Mg. Meanwhile, the particle distribution model shows that the velocity of MgO particles is much higher than the growth rate of α-Mg grains. Therefore, it is pushed to the vicinity of grain boundaries during solidification, effectively limiting the growth of α-Mg grains. The remarkable grain refinement effect was achieved through the synergistic modulation of Al4C3 and MgO particles. This work may provide new insight into designing high efficiency grain refiners for Mg-Al alloys.http://www.sciencedirect.com/science/article/pii/S2213956724000288Mg-9Al alloyGNP@MgO particleGrain refinementAl4C3 phaseIn-situ reaction
spellingShingle Shuaihu Wei
Xiaojun Wang
Xuejian Li
Hailong Shi
Xiaoshi Hu
Chao Xu
Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
Journal of Magnesium and Alloys
Mg-9Al alloy
GNP@MgO particle
Grain refinement
Al4C3 phase
In-situ reaction
title Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
title_full Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
title_fullStr Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
title_full_unstemmed Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
title_short Controlled preparation of a novel GNP@MgO particles and its refinement mechanism in Mg-9Al alloy
title_sort controlled preparation of a novel gnp mgo particles and its refinement mechanism in mg 9al alloy
topic Mg-9Al alloy
GNP@MgO particle
Grain refinement
Al4C3 phase
In-situ reaction
url http://www.sciencedirect.com/science/article/pii/S2213956724000288
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