Review of surface measurement methods towards nondestructive internal surface assessment

Metal additive manufacturing techniques have enabled the ability to construct complex internal channels, but they create rough surfaces of varying qualities. Surface texture is vital to engineering analysis and is usually emblematic of product quality. The problem, however, lies with the difficulty...

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Main Authors: Kwan Zhi Teh, Saikat Medya, Sugandhana Shanmuganathan, Swee Hock Yeo
Format: Article
Language:English
Published: ELSPublishing 2023-12-01
Series:Advanced Manufacturing
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Online Access:https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2023/am20230003.pdf
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author Kwan Zhi Teh
Saikat Medya
Sugandhana Shanmuganathan
Swee Hock Yeo
author_facet Kwan Zhi Teh
Saikat Medya
Sugandhana Shanmuganathan
Swee Hock Yeo
author_sort Kwan Zhi Teh
collection DOAJ
description Metal additive manufacturing techniques have enabled the ability to construct complex internal channels, but they create rough surfaces of varying qualities. Surface texture is vital to engineering analysis and is usually emblematic of product quality. The problem, however, lies with the difficulty in measuring or assessing such internal surfaces. As they are concealed by nature, it is difficult to measure them non-destructively through conventional measurement methods. Non-destructive means are favored as they save materials and time, but a proper review of less-known available methods is first required to reveal and understand the proper means of evaluating internal surface non-destructively. This paper reviews the measurement methods of capacitance, vibration analysis, optical techniques, X-ray computed tomography, and replica methods critically with their working principles, pros and cons discussed. Their current applications in literature are evaluated to understand the appropriateness for internal surface applications. Endoscopic non-destructive testing (NDT), X-ray computed tomography, and replica methods are found to be rather suitable. Propositions are also given for enabling the less suitable methods. Amongst all these techniques, X-ray computed tomography stands out as a great method for such purposes and would appear to be the best path forward for development, provided that its resolution issues are improved through better reconstruction algorithms, novel scanning methodologies, or improved X-ray energy sources.
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institution Kabale University
issn 2959-3263
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language English
publishDate 2023-12-01
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record_format Article
series Advanced Manufacturing
spelling doaj-art-0ce030c6465649b9ac97b9fa9cde6fab2025-08-20T03:46:58ZengELSPublishingAdvanced Manufacturing2959-32632959-32712023-12-011110.55092/am202300031702232163696730112Review of surface measurement methods towards nondestructive internal surface assessmentKwan Zhi Teh0Saikat Medya1Sugandhana Shanmuganathan2Swee Hock Yeo3School of Mechanical and Aerospace Engineering, Nanyang Technological University, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, SingaporeSchool of Mechanical and Aerospace Engineering, Nanyang Technological University, SingaporeMetal additive manufacturing techniques have enabled the ability to construct complex internal channels, but they create rough surfaces of varying qualities. Surface texture is vital to engineering analysis and is usually emblematic of product quality. The problem, however, lies with the difficulty in measuring or assessing such internal surfaces. As they are concealed by nature, it is difficult to measure them non-destructively through conventional measurement methods. Non-destructive means are favored as they save materials and time, but a proper review of less-known available methods is first required to reveal and understand the proper means of evaluating internal surface non-destructively. This paper reviews the measurement methods of capacitance, vibration analysis, optical techniques, X-ray computed tomography, and replica methods critically with their working principles, pros and cons discussed. Their current applications in literature are evaluated to understand the appropriateness for internal surface applications. Endoscopic non-destructive testing (NDT), X-ray computed tomography, and replica methods are found to be rather suitable. Propositions are also given for enabling the less suitable methods. Amongst all these techniques, X-ray computed tomography stands out as a great method for such purposes and would appear to be the best path forward for development, provided that its resolution issues are improved through better reconstruction algorithms, novel scanning methodologies, or improved X-ray energy sources.https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2023/am20230003.pdfsurfacemeasurement techniquesreview and evaluationnon-destructiveinternalreplicax-ray ctoptical techniquevibrationcapacitance
spellingShingle Kwan Zhi Teh
Saikat Medya
Sugandhana Shanmuganathan
Swee Hock Yeo
Review of surface measurement methods towards nondestructive internal surface assessment
Advanced Manufacturing
surface
measurement techniques
review and evaluation
non-destructive
internal
replica
x-ray ct
optical technique
vibration
capacitance
title Review of surface measurement methods towards nondestructive internal surface assessment
title_full Review of surface measurement methods towards nondestructive internal surface assessment
title_fullStr Review of surface measurement methods towards nondestructive internal surface assessment
title_full_unstemmed Review of surface measurement methods towards nondestructive internal surface assessment
title_short Review of surface measurement methods towards nondestructive internal surface assessment
title_sort review of surface measurement methods towards nondestructive internal surface assessment
topic surface
measurement techniques
review and evaluation
non-destructive
internal
replica
x-ray ct
optical technique
vibration
capacitance
url https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2023/am20230003.pdf
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AT saikatmedya reviewofsurfacemeasurementmethodstowardsnondestructiveinternalsurfaceassessment
AT sugandhanashanmuganathan reviewofsurfacemeasurementmethodstowardsnondestructiveinternalsurfaceassessment
AT sweehockyeo reviewofsurfacemeasurementmethodstowardsnondestructiveinternalsurfaceassessment