Measures to prevent damage and to extent the service life of a rotary excavator

The rotary excavator is a complex machine system, the main part of the ECS (excavator-conveyer-spreader) system, used in open-pit mining. Such a machine’s service life can last for decades, it generally operates in the harsh exploitation conditions, which requires that its vital structures must be c...

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Main Authors: Arsić Dušan, Nikolić Ružica R., Arsić Aleksandra, Cvetković Dragan, Pastorková Jana, Bokuvka Otakar
Format: Article
Language:English
Published: Sciendo 2025-03-01
Series:Production Engineering Archives
Subjects:
Online Access:https://doi.org/10.30657/pea.2025.31.7
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author Arsić Dušan
Nikolić Ružica R.
Arsić Aleksandra
Cvetković Dragan
Pastorková Jana
Bokuvka Otakar
author_facet Arsić Dušan
Nikolić Ružica R.
Arsić Aleksandra
Cvetković Dragan
Pastorková Jana
Bokuvka Otakar
author_sort Arsić Dušan
collection DOAJ
description The rotary excavator is a complex machine system, the main part of the ECS (excavator-conveyer-spreader) system, used in open-pit mining. Such a machine’s service life can last for decades, it generally operates in the harsh exploitation conditions, which requires that its vital structures must be continuously controlled and well maintained. Damage or fracture of parts or assemblies of a rotary excavator can be caused by influence of various manufacturing, construction, exploitation conditions or environmental factors. Analysis of those eventual failures can be performed by various methods, out of which the most suitable are the failure analysis methods, for example the fault-tree analysis (FTA), the Ishikawa fishbone (cause-and-effect) diagrams or the failure modes and effects analysis (FMEA). In this article are presented results of the fault tree analysis of possible causes of rotary excavator’s parts, as well as measures to prevent their damages and/or fractures and to extend the service life of an excavator as a whole. The model of the organizational system for the rotary excavator’s maintenance is given, as well.
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series Production Engineering Archives
spelling doaj-art-0c097462389a4ee1985e9a64d291cd782025-08-20T02:55:41ZengSciendoProduction Engineering Archives2353-77792025-03-01311738010.30657/pea.2025.31.7Measures to prevent damage and to extent the service life of a rotary excavatorArsić Dušan0Nikolić Ružica R.1Arsić Aleksandra2Cvetković Dragan3Pastorková Jana4Bokuvka Otakar5Faculty of Engineering, University of Kragujevac, Kragujevac, SerbiaResearch Centre, University of Žilina, Univerzitna 8215/1, 010 26Žilina, SlovakiaFaculty of Mechanical Engineering, Kraljice Marije 16, Belgrade, SerbiaInstitute for Information Technologies Kragujevac, University of Kragujevac, Jovana Cvijića bb, 34000 Kragujevac, SerbiaResearch Centre, University of Žilina, Univerzitna 8215/1, 010 26Žilina, SlovakiaResearch Centre, University of Žilina, Univerzitna 8215/1, 010 26Žilina, SlovakiaThe rotary excavator is a complex machine system, the main part of the ECS (excavator-conveyer-spreader) system, used in open-pit mining. Such a machine’s service life can last for decades, it generally operates in the harsh exploitation conditions, which requires that its vital structures must be continuously controlled and well maintained. Damage or fracture of parts or assemblies of a rotary excavator can be caused by influence of various manufacturing, construction, exploitation conditions or environmental factors. Analysis of those eventual failures can be performed by various methods, out of which the most suitable are the failure analysis methods, for example the fault-tree analysis (FTA), the Ishikawa fishbone (cause-and-effect) diagrams or the failure modes and effects analysis (FMEA). In this article are presented results of the fault tree analysis of possible causes of rotary excavator’s parts, as well as measures to prevent their damages and/or fractures and to extend the service life of an excavator as a whole. The model of the organizational system for the rotary excavator’s maintenance is given, as well.https://doi.org/10.30657/pea.2025.31.7bucket-wheel excavator reliabilityfailure analysisfault tree analysis (fta)structural integrity of heavy-duty machinerypredictive maintenance
spellingShingle Arsić Dušan
Nikolić Ružica R.
Arsić Aleksandra
Cvetković Dragan
Pastorková Jana
Bokuvka Otakar
Measures to prevent damage and to extent the service life of a rotary excavator
Production Engineering Archives
bucket-wheel excavator reliability
failure analysis
fault tree analysis (fta)
structural integrity of heavy-duty machinery
predictive maintenance
title Measures to prevent damage and to extent the service life of a rotary excavator
title_full Measures to prevent damage and to extent the service life of a rotary excavator
title_fullStr Measures to prevent damage and to extent the service life of a rotary excavator
title_full_unstemmed Measures to prevent damage and to extent the service life of a rotary excavator
title_short Measures to prevent damage and to extent the service life of a rotary excavator
title_sort measures to prevent damage and to extent the service life of a rotary excavator
topic bucket-wheel excavator reliability
failure analysis
fault tree analysis (fta)
structural integrity of heavy-duty machinery
predictive maintenance
url https://doi.org/10.30657/pea.2025.31.7
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