Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators

Based on experimental observations on a set of twenty 700 MW hydrogenerators, compiled from several technical reports issued over the last three decades and collected from the reprocessing of the vibration signals recorded during the last commissioning tests, this paper shows that the accurate deter...

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Main Authors: Geraldo Carvalho Brito Junior, Roberto Dalledone Machado, Anselmo Chaves Neto, Mateus Feiertag Martini
Format: Article
Language:English
Published: Wiley 2017-01-01
Series:International Journal of Rotating Machinery
Online Access:http://dx.doi.org/10.1155/2017/1805051
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author Geraldo Carvalho Brito Junior
Roberto Dalledone Machado
Anselmo Chaves Neto
Mateus Feiertag Martini
author_facet Geraldo Carvalho Brito Junior
Roberto Dalledone Machado
Anselmo Chaves Neto
Mateus Feiertag Martini
author_sort Geraldo Carvalho Brito Junior
collection DOAJ
description Based on experimental observations on a set of twenty 700 MW hydrogenerators, compiled from several technical reports issued over the last three decades and collected from the reprocessing of the vibration signals recorded during the last commissioning tests, this paper shows that the accurate determination of the journal bearings operating conditions may be a difficult task. It shows that the outsize bearing brackets of large hydrogenerators are subject to substantial dimensional changes caused by external agents, like the generator electromagnetic field and the bearing cooling water temperature. It also shows that the shaft eccentricity of a journal bearing of a healthy large hydrogenerator, operating in steady-state condition, may experience unpredictable, sudden, and significant changes without apparent reasons. Some of these phenomena are reproduced in ordinary commissioning tests or may be noticed even during normal operation, while others are rarely observed or are only detected through special tests. These phenomena modify journal bearings stiffness and damping, changing the hydrogenerator dynamics, creating discrepancies between theoretical predictions and experimental measurements, and making damage detection and diagnostics difficult. Therefore, these phenomena must be analyzed and considered in the application of vibration-based condition monitoring to these rotating machines.
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institution Kabale University
issn 1023-621X
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language English
publishDate 2017-01-01
publisher Wiley
record_format Article
series International Journal of Rotating Machinery
spelling doaj-art-0b1cf0b479264053b8347a37ac2c8a622025-08-20T03:54:28ZengWileyInternational Journal of Rotating Machinery1023-621X1542-30342017-01-01201710.1155/2017/18050511805051Experimental Aspects in the Vibration-Based Condition Monitoring of Large HydrogeneratorsGeraldo Carvalho Brito Junior0Roberto Dalledone Machado1Anselmo Chaves Neto2Mateus Feiertag Martini3Center for Engineering and Exact Sciences, Western Paraná State University (UNIOESTE), Foz do Iguaçu, PR, BrazilNumerical Methods for Engineering Graduate Program, Federal University of Paraná (UFPR), Curitiba, PR, BrazilNumerical Methods for Engineering Graduate Program, Federal University of Paraná (UFPR), Curitiba, PR, BrazilCenter for Engineering and Exact Sciences, Western Paraná State University (UNIOESTE), Foz do Iguaçu, PR, BrazilBased on experimental observations on a set of twenty 700 MW hydrogenerators, compiled from several technical reports issued over the last three decades and collected from the reprocessing of the vibration signals recorded during the last commissioning tests, this paper shows that the accurate determination of the journal bearings operating conditions may be a difficult task. It shows that the outsize bearing brackets of large hydrogenerators are subject to substantial dimensional changes caused by external agents, like the generator electromagnetic field and the bearing cooling water temperature. It also shows that the shaft eccentricity of a journal bearing of a healthy large hydrogenerator, operating in steady-state condition, may experience unpredictable, sudden, and significant changes without apparent reasons. Some of these phenomena are reproduced in ordinary commissioning tests or may be noticed even during normal operation, while others are rarely observed or are only detected through special tests. These phenomena modify journal bearings stiffness and damping, changing the hydrogenerator dynamics, creating discrepancies between theoretical predictions and experimental measurements, and making damage detection and diagnostics difficult. Therefore, these phenomena must be analyzed and considered in the application of vibration-based condition monitoring to these rotating machines.http://dx.doi.org/10.1155/2017/1805051
spellingShingle Geraldo Carvalho Brito Junior
Roberto Dalledone Machado
Anselmo Chaves Neto
Mateus Feiertag Martini
Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
International Journal of Rotating Machinery
title Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
title_full Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
title_fullStr Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
title_full_unstemmed Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
title_short Experimental Aspects in the Vibration-Based Condition Monitoring of Large Hydrogenerators
title_sort experimental aspects in the vibration based condition monitoring of large hydrogenerators
url http://dx.doi.org/10.1155/2017/1805051
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AT anselmochavesneto experimentalaspectsinthevibrationbasedconditionmonitoringoflargehydrogenerators
AT mateusfeiertagmartini experimentalaspectsinthevibrationbasedconditionmonitoringoflargehydrogenerators