Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor

In the overhauling of the internal combustion engine, a lot of tools are used and among them is the poppet valve spring compressor. In Ghana, auto mechanics at the “way-side” garages make use of improvised tools, such as pipes, pliers, and push rods, for compressing valve springs. However, there are...

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Main Authors: Anthony Simons, Gideon Quartey, Nathaniel Frimpong Asante
Format: Article
Language:English
Published: Wiley 2020-01-01
Series:Journal of Engineering
Online Access:http://dx.doi.org/10.1155/2020/6270810
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author Anthony Simons
Gideon Quartey
Nathaniel Frimpong Asante
author_facet Anthony Simons
Gideon Quartey
Nathaniel Frimpong Asante
author_sort Anthony Simons
collection DOAJ
description In the overhauling of the internal combustion engine, a lot of tools are used and among them is the poppet valve spring compressor. In Ghana, auto mechanics at the “way-side” garages make use of improvised tools, such as pipes, pliers, and push rods, for compressing valve springs. However, there are some challenges associated with the usage of these tools which include misplacement of cotters, injuries, and sometimes valve bends. In this work, a review of some of the existing designs of the improvised tools was considered. Also, a survey was conducted to seek the opinion of users (auto technicians and/or mechanics) of the tools. A design was made for spring compression by incorporating a magnet with a pull force of 679.78 N to take care of the removal of cotters during valve assembly dismantling. In this research, an efficient and user-friendly poppet valve spring compression tool with a total mass of 0.88 kg was designed. Finite element analysis (FEA) was performed on the upper and lower parts of the tool to examine its response due to the loads that act on it during operation. It was discovered from the analysis that the upper frame of the valve spring compressor experienced the highest von Mises stress of 59.77 MPa at the neck region, whilst the corresponding fatigue analysis showed a maximum fatigue life of 8.355 × 109 cycles.
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spelling doaj-art-0b07c70bb39640a493b9d1922ef4f1552025-02-03T01:04:00ZengWileyJournal of Engineering2314-49042314-49122020-01-01202010.1155/2020/62708106270810Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring CompressorAnthony Simons0Gideon Quartey1Nathaniel Frimpong Asante2Department of Mechanical Engineering, University of Mines and Technology, Tarkwa, GhanaDepartment of Mechanical Engineering, University of Mines and Technology, Tarkwa, GhanaDepartment of Mechanical Engineering, University of Mines and Technology, Tarkwa, GhanaIn the overhauling of the internal combustion engine, a lot of tools are used and among them is the poppet valve spring compressor. In Ghana, auto mechanics at the “way-side” garages make use of improvised tools, such as pipes, pliers, and push rods, for compressing valve springs. However, there are some challenges associated with the usage of these tools which include misplacement of cotters, injuries, and sometimes valve bends. In this work, a review of some of the existing designs of the improvised tools was considered. Also, a survey was conducted to seek the opinion of users (auto technicians and/or mechanics) of the tools. A design was made for spring compression by incorporating a magnet with a pull force of 679.78 N to take care of the removal of cotters during valve assembly dismantling. In this research, an efficient and user-friendly poppet valve spring compression tool with a total mass of 0.88 kg was designed. Finite element analysis (FEA) was performed on the upper and lower parts of the tool to examine its response due to the loads that act on it during operation. It was discovered from the analysis that the upper frame of the valve spring compressor experienced the highest von Mises stress of 59.77 MPa at the neck region, whilst the corresponding fatigue analysis showed a maximum fatigue life of 8.355 × 109 cycles.http://dx.doi.org/10.1155/2020/6270810
spellingShingle Anthony Simons
Gideon Quartey
Nathaniel Frimpong Asante
Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
Journal of Engineering
title Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
title_full Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
title_fullStr Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
title_full_unstemmed Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
title_short Conceptual Design and Finite Element Fatigue Life Analysis of a Poppet Valve Spring Compressor
title_sort conceptual design and finite element fatigue life analysis of a poppet valve spring compressor
url http://dx.doi.org/10.1155/2020/6270810
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