Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams

The objective of this study is to evaluate the mechanical behavior and energy absorption characteristics of open-cell copper- Al2O3 composite foams fabricated using polyurethane foam with an average pore size of 1.2 mm and a combination of electroless and electrodeposition methods. During electropla...

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Main Authors: Fatemeh Besharati, Mohammad Hossein Paydar
Format: Article
Language:English
Published: Elsevier 2024-11-01
Series:Journal of Materials Research and Technology
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Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424023299
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author Fatemeh Besharati
Mohammad Hossein Paydar
author_facet Fatemeh Besharati
Mohammad Hossein Paydar
author_sort Fatemeh Besharati
collection DOAJ
description The objective of this study is to evaluate the mechanical behavior and energy absorption characteristics of open-cell copper- Al2O3 composite foams fabricated using polyurethane foam with an average pore size of 1.2 mm and a combination of electroless and electrodeposition methods. During electroplating process, the composite foams were fabricated with varying amounts of Al2O3 particles (0.1, 0.6, 0.8, and 1 g/l) in electrolyte solution. To assess mechanical properties of the fabricated foams, uniaxial compression test was conducted to determine the maximum compressive strength, energy absorption density, efficiency, and specific energy absorption. The content of Al2O3 in the fabricated composite foams was evaluated using energy dispersive X-ray (EDX) analysis, and the microstructure was examined using scanning electron microscopy (SEM). The results indicate that the incorporation of Al2O3 particles significantly improves the mechanical properties of the copper-Al2O3 composite foam. Specifically, in the composite foam with 9.34 vol% of Al2O3 particles, the maximum compressive strength, total energy absorption, specific energy absorption, and energy absorption efficiency reach 1.03 MPa, 6.48 MJ m−3, 1.9 J g−1, and 75%, respectively. This amount of alumina particles enhances the maximum compressive strength and total energy absorption of open-cell copper foam by approximately 30% and 100%, respectively. However, the mentioned parameters slightly decreased with an increasing amount of Al2O3 particles up to 16.32 vol%. These significant improvements in the mechanical properties of these foams make them well-suited for high-strength applications.
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spelling doaj-art-0aba7904b9a941d59decd187ffe6709c2024-12-26T08:54:29ZengElsevierJournal of Materials Research and Technology2238-78542024-11-013334273438Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foamsFatemeh Besharati0Mohammad Hossein Paydar1Department of Materials Science and Eng., School of Eng., Shiraz University, Shiraz, IranCorresponding author.; Department of Materials Science and Eng., School of Eng., Shiraz University, Shiraz, IranThe objective of this study is to evaluate the mechanical behavior and energy absorption characteristics of open-cell copper- Al2O3 composite foams fabricated using polyurethane foam with an average pore size of 1.2 mm and a combination of electroless and electrodeposition methods. During electroplating process, the composite foams were fabricated with varying amounts of Al2O3 particles (0.1, 0.6, 0.8, and 1 g/l) in electrolyte solution. To assess mechanical properties of the fabricated foams, uniaxial compression test was conducted to determine the maximum compressive strength, energy absorption density, efficiency, and specific energy absorption. The content of Al2O3 in the fabricated composite foams was evaluated using energy dispersive X-ray (EDX) analysis, and the microstructure was examined using scanning electron microscopy (SEM). The results indicate that the incorporation of Al2O3 particles significantly improves the mechanical properties of the copper-Al2O3 composite foam. Specifically, in the composite foam with 9.34 vol% of Al2O3 particles, the maximum compressive strength, total energy absorption, specific energy absorption, and energy absorption efficiency reach 1.03 MPa, 6.48 MJ m−3, 1.9 J g−1, and 75%, respectively. This amount of alumina particles enhances the maximum compressive strength and total energy absorption of open-cell copper foam by approximately 30% and 100%, respectively. However, the mentioned parameters slightly decreased with an increasing amount of Al2O3 particles up to 16.32 vol%. These significant improvements in the mechanical properties of these foams make them well-suited for high-strength applications.http://www.sciencedirect.com/science/article/pii/S2238785424023299Metallic foamsMechanical strengthEnergy absorptionElectrochemical deposition
spellingShingle Fatemeh Besharati
Mohammad Hossein Paydar
Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
Journal of Materials Research and Technology
Metallic foams
Mechanical strength
Energy absorption
Electrochemical deposition
title Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
title_full Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
title_fullStr Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
title_full_unstemmed Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
title_short Investigation on the microstructure and compressive behavior of open-cell copper- Al2O3 composite foams
title_sort investigation on the microstructure and compressive behavior of open cell copper al2o3 composite foams
topic Metallic foams
Mechanical strength
Energy absorption
Electrochemical deposition
url http://www.sciencedirect.com/science/article/pii/S2238785424023299
work_keys_str_mv AT fatemehbesharati investigationonthemicrostructureandcompressivebehaviorofopencellcopperal2o3compositefoams
AT mohammadhosseinpaydar investigationonthemicrostructureandcompressivebehaviorofopencellcopperal2o3compositefoams