Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy

Zn-Cu alloys are promising for biomaterials due to their unique properties. Unlike most metallic alloys, Zn-Cu exhibits a partition coefficient greater than 1, leading to solvent segregation. This study aims to explore how microsegregation and cellular microstructure affect the corrosion behaviour o...

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Main Authors: Romulo S. Miranda, Talita Vida, Henrique S. Ligeiro, Noé Cheung, Fábio R. Simões, Amauri Garcia, Crystopher Brito
Format: Article
Language:English
Published: Elsevier 2025-07-01
Series:Next Materials
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Online Access:http://www.sciencedirect.com/science/article/pii/S2949822825002163
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author Romulo S. Miranda
Talita Vida
Henrique S. Ligeiro
Noé Cheung
Fábio R. Simões
Amauri Garcia
Crystopher Brito
author_facet Romulo S. Miranda
Talita Vida
Henrique S. Ligeiro
Noé Cheung
Fábio R. Simões
Amauri Garcia
Crystopher Brito
author_sort Romulo S. Miranda
collection DOAJ
description Zn-Cu alloys are promising for biomaterials due to their unique properties. Unlike most metallic alloys, Zn-Cu exhibits a partition coefficient greater than 1, leading to solvent segregation. This study aims to explore how microsegregation and cellular microstructure affect the corrosion behaviour of a Zn-1wt%Cu alloy. Three specimens, with cellular spacings of approximately 8, 16, and 32 µm, were extracted from a directionally solidified casting. Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization techniques were used to assess the corrosion performance in NaCl solutions. The results showed that coarser cellular structures demonstrated higher corrosion resistance, evidenced by greater charge transfer resistances and lower current densities. Corrosion initiated at the Cu-poor cellular boundaries, acting as anodic regions, and became more severe in finer microstructures. In contrast, larger cells with fewer boundaries exhibited less generalised corrosion, confirming that microstructural coarsening improves corrosion resistance.
format Article
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issn 2949-8228
language English
publishDate 2025-07-01
publisher Elsevier
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series Next Materials
spelling doaj-art-0811aa0ebaf04fcb95da3470eafb6a212025-08-20T02:28:37ZengElsevierNext Materials2949-82282025-07-01810069810.1016/j.nxmate.2025.100698Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloyRomulo S. Miranda0Talita Vida1Henrique S. Ligeiro2Noé Cheung3Fábio R. Simões4Amauri Garcia5Crystopher Brito6Postgraduate Program in Engineering, São Paulo State University, Guaratinguetá, BrazilDepartment of Aeronautical Engineering, School of Engineering/São Paulo State University, São João da Boa Vista, BrazilPostgraduate Program in Engineering, São Paulo State University, Guaratinguetá, BrazilDepartment of Manufacturing and Materials Engineering, University of Campinas, Campinas, BrazilInstitute of Marine Science, Federal University of São Paulo, Santos, BrazilDepartment of Manufacturing and Materials Engineering, University of Campinas, Campinas, BrazilPostgraduate Program in Engineering, São Paulo State University, Guaratinguetá, Brazil; Department of Aeronautical Engineering, School of Engineering/São Paulo State University, São João da Boa Vista, Brazil; Corresponding author at: Postgraduate Program in Engineering, São Paulo State University, Guaratinguetá, Brazil.Zn-Cu alloys are promising for biomaterials due to their unique properties. Unlike most metallic alloys, Zn-Cu exhibits a partition coefficient greater than 1, leading to solvent segregation. This study aims to explore how microsegregation and cellular microstructure affect the corrosion behaviour of a Zn-1wt%Cu alloy. Three specimens, with cellular spacings of approximately 8, 16, and 32 µm, were extracted from a directionally solidified casting. Electrochemical Impedance Spectroscopy and Potentiodynamic Polarization techniques were used to assess the corrosion performance in NaCl solutions. The results showed that coarser cellular structures demonstrated higher corrosion resistance, evidenced by greater charge transfer resistances and lower current densities. Corrosion initiated at the Cu-poor cellular boundaries, acting as anodic regions, and became more severe in finer microstructures. In contrast, larger cells with fewer boundaries exhibited less generalised corrosion, confirming that microstructural coarsening improves corrosion resistance.http://www.sciencedirect.com/science/article/pii/S2949822825002163Biodegradable Zn-Cu alloysMicrostructural refinementGalvanic corrosion mechanismsCorrosion behaviour in NaClElectrochemical performance of biomaterials
spellingShingle Romulo S. Miranda
Talita Vida
Henrique S. Ligeiro
Noé Cheung
Fábio R. Simões
Amauri Garcia
Crystopher Brito
Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
Next Materials
Biodegradable Zn-Cu alloys
Microstructural refinement
Galvanic corrosion mechanisms
Corrosion behaviour in NaCl
Electrochemical performance of biomaterials
title Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
title_full Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
title_fullStr Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
title_full_unstemmed Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
title_short Coupled effects of morphology/length scale of the microstructure and microsegregation on the corrosion behaviour of a single-phase Zn-1wt%Cu alloy
title_sort coupled effects of morphology length scale of the microstructure and microsegregation on the corrosion behaviour of a single phase zn 1wt cu alloy
topic Biodegradable Zn-Cu alloys
Microstructural refinement
Galvanic corrosion mechanisms
Corrosion behaviour in NaCl
Electrochemical performance of biomaterials
url http://www.sciencedirect.com/science/article/pii/S2949822825002163
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