Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling

A combination of thermal and mechanical processing is used to produce flat rolled aluminum products. Typically, hot rolled sheets undergo significant time at elevated temperatures during coil cooling. This results in static recrystallization. It is important to understand the linkage between the ann...

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Main Authors: Abhijit Brahme, Chal-Lan Park, Jeffrey Tschirhart, Aaditya Lakshmanan, Sazol Das, Kaan Inal
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Journal of Materials Research and Technology
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785425002200
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author Abhijit Brahme
Chal-Lan Park
Jeffrey Tschirhart
Aaditya Lakshmanan
Sazol Das
Kaan Inal
author_facet Abhijit Brahme
Chal-Lan Park
Jeffrey Tschirhart
Aaditya Lakshmanan
Sazol Das
Kaan Inal
author_sort Abhijit Brahme
collection DOAJ
description A combination of thermal and mechanical processing is used to produce flat rolled aluminum products. Typically, hot rolled sheets undergo significant time at elevated temperatures during coil cooling. This results in static recrystallization. It is important to understand the linkage between the annealing schedule and the microstructure development to design robust manufacturing process that maximizes product performance and minimizes material loss in the subsequent product manufacturing. To achieve this, accurate process-microstructure linkage models are needed. This work proposes a framework capable of handling complex annealing schedules and can be used to predict microstructure evolution and the kinetics of recrystallization. The framework uses measured data like the electron backscatter diffraction maps and the annealing schedule as inputs. It uses the measured data to calculate internal variables like the stored energy and predict the evolved microstructure. The results are validated with measured data. The proposed model can further be utilized to optimize the manufacturing process while minimizing expensive plant trials.
format Article
id doaj-art-0770b13aa4d94589b9247c48b771cb9f
institution Kabale University
issn 2238-7854
language English
publishDate 2025-03-01
publisher Elsevier
record_format Article
series Journal of Materials Research and Technology
spelling doaj-art-0770b13aa4d94589b9247c48b771cb9f2025-02-06T05:11:55ZengElsevierJournal of Materials Research and Technology2238-78542025-03-013529462954Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modelingAbhijit Brahme0Chal-Lan Park1Jeffrey Tschirhart2Aaditya Lakshmanan3Sazol Das4Kaan Inal5Department of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, Ontario, N2L 3G1, CanadaNovelis Inc., Kennesaw, GA, 30144, United StatesNovelis Inc., Kennesaw, GA, 30144, United StatesNovelis Inc., Kennesaw, GA, 30144, United StatesNovelis Inc., Kennesaw, GA, 30144, United StatesDepartment of Mechanical and Mechatronics Engineering, University of Waterloo, Waterloo, Ontario, N2L 3G1, Canada; Corresponding author.A combination of thermal and mechanical processing is used to produce flat rolled aluminum products. Typically, hot rolled sheets undergo significant time at elevated temperatures during coil cooling. This results in static recrystallization. It is important to understand the linkage between the annealing schedule and the microstructure development to design robust manufacturing process that maximizes product performance and minimizes material loss in the subsequent product manufacturing. To achieve this, accurate process-microstructure linkage models are needed. This work proposes a framework capable of handling complex annealing schedules and can be used to predict microstructure evolution and the kinetics of recrystallization. The framework uses measured data like the electron backscatter diffraction maps and the annealing schedule as inputs. It uses the measured data to calculate internal variables like the stored energy and predict the evolved microstructure. The results are validated with measured data. The proposed model can further be utilized to optimize the manufacturing process while minimizing expensive plant trials.http://www.sciencedirect.com/science/article/pii/S2238785425002200
spellingShingle Abhijit Brahme
Chal-Lan Park
Jeffrey Tschirhart
Aaditya Lakshmanan
Sazol Das
Kaan Inal
Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
Journal of Materials Research and Technology
title Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
title_full Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
title_fullStr Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
title_full_unstemmed Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
title_short Towards optimizing the thermal processes in aluminum alloys using a full-field CA based approach for static recrystallization modeling
title_sort towards optimizing the thermal processes in aluminum alloys using a full field ca based approach for static recrystallization modeling
url http://www.sciencedirect.com/science/article/pii/S2238785425002200
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