Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm
The drum is a critical component of continuous miners, which has a significant impact on the mining efficiency and stability of the equipment. Improper synchronization of drum speed and cutting arm swing speed leads to excessive wear and reduced performance. This study proposes a novel optimization...
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Elsevier
2025-06-01
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| Series: | Results in Engineering |
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| Online Access: | http://www.sciencedirect.com/science/article/pii/S2590123025013052 |
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| author | Xunan Liu Yiming Liu Faquan Li Yanpeng Zhang Jianyong Wang Lianwei Ma |
| author_facet | Xunan Liu Yiming Liu Faquan Li Yanpeng Zhang Jianyong Wang Lianwei Ma |
| author_sort | Xunan Liu |
| collection | DOAJ |
| description | The drum is a critical component of continuous miners, which has a significant impact on the mining efficiency and stability of the equipment. Improper synchronization of drum speed and cutting arm swing speed leads to excessive wear and reduced performance. This study proposes a novel optimization framework combining LS-DYNA simulations and the NSGA-II algorithm to address this issue. A finite element model of the cutting process was established using LS-DYNA, and simulation data were used to construct a response surface model (RSM) relating drum speed and swing speed to cutting force, power, and specific energy consumption. Using the EML340 continuous miner as a case study, a dynamic model of drum-coal interaction was established through Hypermesh and LS-DYNA, analyzing stress distribution, load characteristics, and energy consumption. A multi-objective optimization model was formulated to maximize cutting force and power while minimizing specific cutting energy, constrained by rated power and operational limits. The NSGA-II-derived Pareto solution was analyzed with the VIKOR method identifying the optimal parameter combination, and the optimal parameters: when cutting arm swing speed of 5.685m/min and drum speed of 49.706 r/min, the cutting force of 145.442 kN, power of 336.41 kW, and specific cutting energy of 0.914 kW·h/m3. Experimental validation on the EML340 test bench demonstrated optimization results and experimental data errors below 6.54 %, confirming the method's reliability. This approach eliminates the reliance on costly physical trials and provides a data-driven strategy for optimizing continuous miner kinematics, with wide application prospects in mining equipment design and operational planning. |
| format | Article |
| id | doaj-art-076c28a979a44caea16e26fc7fbcdc56 |
| institution | OA Journals |
| issn | 2590-1230 |
| language | English |
| publishDate | 2025-06-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Results in Engineering |
| spelling | doaj-art-076c28a979a44caea16e26fc7fbcdc562025-08-20T02:31:12ZengElsevierResults in Engineering2590-12302025-06-012610523510.1016/j.rineng.2025.105235Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithmXunan Liu0Yiming Liu1Faquan Li2Yanpeng Zhang3Jianyong Wang4Lianwei Ma5School of Mechanical Engineering, Liaoning Technical University, Fuxin 123000, China; State Key Lab of mining machinery engineering of coal industry, Liaoning Technical University, Fuxin 123000, ChinaSchool of Mechanical Engineering, Liaoning Technical University, Fuxin 123000, China; State Key Lab of mining machinery engineering of coal industry, Liaoning Technical University, Fuxin 123000, China; Corresponding author at: School of Mechanical Engineering, Liaoning Technical University, Fuxin 123000, China.CCTEG Taiyuan Research Institute, Taiyuan, Shanxi 030006, ChinaXinjiang Tianchi Energy Co., Ltd., Changji 831100, ChinaNingxia Polytechnic, Yinchuan, Ningxia 750000, ChinaCCTEG Taiyuan Research Institute, Taiyuan, Shanxi 030006, ChinaThe drum is a critical component of continuous miners, which has a significant impact on the mining efficiency and stability of the equipment. Improper synchronization of drum speed and cutting arm swing speed leads to excessive wear and reduced performance. This study proposes a novel optimization framework combining LS-DYNA simulations and the NSGA-II algorithm to address this issue. A finite element model of the cutting process was established using LS-DYNA, and simulation data were used to construct a response surface model (RSM) relating drum speed and swing speed to cutting force, power, and specific energy consumption. Using the EML340 continuous miner as a case study, a dynamic model of drum-coal interaction was established through Hypermesh and LS-DYNA, analyzing stress distribution, load characteristics, and energy consumption. A multi-objective optimization model was formulated to maximize cutting force and power while minimizing specific cutting energy, constrained by rated power and operational limits. The NSGA-II-derived Pareto solution was analyzed with the VIKOR method identifying the optimal parameter combination, and the optimal parameters: when cutting arm swing speed of 5.685m/min and drum speed of 49.706 r/min, the cutting force of 145.442 kN, power of 336.41 kW, and specific cutting energy of 0.914 kW·h/m3. Experimental validation on the EML340 test bench demonstrated optimization results and experimental data errors below 6.54 %, confirming the method's reliability. This approach eliminates the reliance on costly physical trials and provides a data-driven strategy for optimizing continuous miner kinematics, with wide application prospects in mining equipment design and operational planning.http://www.sciencedirect.com/science/article/pii/S2590123025013052Continuous minersDrumKinematic parametersLS-DYNANSGA-II |
| spellingShingle | Xunan Liu Yiming Liu Faquan Li Yanpeng Zhang Jianyong Wang Lianwei Ma Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm Results in Engineering Continuous miners Drum Kinematic parameters LS-DYNA NSGA-II |
| title | Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm |
| title_full | Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm |
| title_fullStr | Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm |
| title_full_unstemmed | Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm |
| title_short | Optimization of kinematic parameters of continuous miner based on LS-DYNA simulation analysis and NSGA-II algorithm |
| title_sort | optimization of kinematic parameters of continuous miner based on ls dyna simulation analysis and nsga ii algorithm |
| topic | Continuous miners Drum Kinematic parameters LS-DYNA NSGA-II |
| url | http://www.sciencedirect.com/science/article/pii/S2590123025013052 |
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