Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement

Implementing wall cavities inside minichannels has been suggested as a promising technique for flow boiling heat transfer enhancement. Still, few studies have focused on the effect of geometrical parameters of the cavities on the overall thermo-hydraulic performance of the two-phase flow field. In t...

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Main Authors: Mohammad Sina Yaghoubi, Ali Ahmadpour, Majid Saffar-Avval
Format: Article
Language:English
Published: Elsevier 2025-03-01
Series:Results in Engineering
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Online Access:http://www.sciencedirect.com/science/article/pii/S2590123025000775
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author Mohammad Sina Yaghoubi
Ali Ahmadpour
Majid Saffar-Avval
author_facet Mohammad Sina Yaghoubi
Ali Ahmadpour
Majid Saffar-Avval
author_sort Mohammad Sina Yaghoubi
collection DOAJ
description Implementing wall cavities inside minichannels has been suggested as a promising technique for flow boiling heat transfer enhancement. Still, few studies have focused on the effect of geometrical parameters of the cavities on the overall thermo-hydraulic performance of the two-phase flow field. In the present study, the flow boiling inside a minichannel with wall cavities is numerically simulated using the OpenFOAM flow solver, and a parametric study is carried out to find optimal geometrical measures of wall cavities for the first time. The problem is unsteady, and the fluid properties are considered constant. The governing equations are discretized using the finite volume method on a three-dimensional structured grid. The Lee mass transfer model and volume of fluid (VOF) are adopted to model the liquid-to-vapor phase change phenomenon. The impact of cavity depth and pitch on the local and average heat transfer coefficients, vapor phase distribution, and temperature field are examined, and the thermohydraulic performance of textured wall minichannel is quantified using a proper performance index. Up to a six-fold increase in heat transfer coefficient is achieved using the rectangular side wall cavities compared to the plain channel. Moreover, the result showed an optimal design point for the problem with non-dimensionalized depth and pitch of cavities equal to 3 and 5, respectively, for which a performance index as large as 2.25 is reported.
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institution Kabale University
issn 2590-1230
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publishDate 2025-03-01
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series Results in Engineering
spelling doaj-art-0767b47639534dbd8cdc89792ff7017d2025-01-15T04:11:51ZengElsevierResults in Engineering2590-12302025-03-0125103989Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancementMohammad Sina Yaghoubi0Ali Ahmadpour1Majid Saffar-Avval2Department of Mechanical Engineering, Amirkabir University of Technology (Tehran Polytechnic), No. 350, Hafez Ave, Valiasr Square, P.O. box 1591634311, Tehran, IranCorresponding author.; Department of Mechanical Engineering, Amirkabir University of Technology (Tehran Polytechnic), No. 350, Hafez Ave, Valiasr Square, P.O. box 1591634311, Tehran, IranDepartment of Mechanical Engineering, Amirkabir University of Technology (Tehran Polytechnic), No. 350, Hafez Ave, Valiasr Square, P.O. box 1591634311, Tehran, IranImplementing wall cavities inside minichannels has been suggested as a promising technique for flow boiling heat transfer enhancement. Still, few studies have focused on the effect of geometrical parameters of the cavities on the overall thermo-hydraulic performance of the two-phase flow field. In the present study, the flow boiling inside a minichannel with wall cavities is numerically simulated using the OpenFOAM flow solver, and a parametric study is carried out to find optimal geometrical measures of wall cavities for the first time. The problem is unsteady, and the fluid properties are considered constant. The governing equations are discretized using the finite volume method on a three-dimensional structured grid. The Lee mass transfer model and volume of fluid (VOF) are adopted to model the liquid-to-vapor phase change phenomenon. The impact of cavity depth and pitch on the local and average heat transfer coefficients, vapor phase distribution, and temperature field are examined, and the thermohydraulic performance of textured wall minichannel is quantified using a proper performance index. Up to a six-fold increase in heat transfer coefficient is achieved using the rectangular side wall cavities compared to the plain channel. Moreover, the result showed an optimal design point for the problem with non-dimensionalized depth and pitch of cavities equal to 3 and 5, respectively, for which a performance index as large as 2.25 is reported.http://www.sciencedirect.com/science/article/pii/S2590123025000775MinichannelFlow boilingHeat transfer enhancementOptimal designWall cavity
spellingShingle Mohammad Sina Yaghoubi
Ali Ahmadpour
Majid Saffar-Avval
Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
Results in Engineering
Minichannel
Flow boiling
Heat transfer enhancement
Optimal design
Wall cavity
title Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
title_full Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
title_fullStr Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
title_full_unstemmed Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
title_short Geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
title_sort geometrical design of minichannels with rectangular wall cavities for flow boiling heat transfer enhancement
topic Minichannel
Flow boiling
Heat transfer enhancement
Optimal design
Wall cavity
url http://www.sciencedirect.com/science/article/pii/S2590123025000775
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AT aliahmadpour geometricaldesignofminichannelswithrectangularwallcavitiesforflowboilingheattransferenhancement
AT majidsaffaravval geometricaldesignofminichannelswithrectangularwallcavitiesforflowboilingheattransferenhancement