Design and Analysis of a Passive Micromixer Based on Multiple Passages

We propose a novel passive micromixer based on multiple passages and analyze its mixing performance comprehensively. The multiple passages are constructed with straight channels, making them easier to manufacture, compared to conventional SAR micromixers and other micromixers based on curved channel...

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Main Authors: Makhsuda Juraeva, Dong-Jin Kang
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/16/5/592
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author Makhsuda Juraeva
Dong-Jin Kang
author_facet Makhsuda Juraeva
Dong-Jin Kang
author_sort Makhsuda Juraeva
collection DOAJ
description We propose a novel passive micromixer based on multiple passages and analyze its mixing performance comprehensively. The multiple passages are constructed with straight channels, making them easier to manufacture, compared to conventional SAR micromixers and other micromixers based on curved channels. Its mixing performance has been demonstrated to be superior to that of the previous micromixers across a broad range of Reynolds numbers. Five distinct designs incorporating converging passages were explored to study the significance of the number of passages on the mixing performance. Across a broad range of Reynolds number ranges (0.1 to 80), the two-passage design significantly improved mixing performance, with a degree of mixing (DOM) consistently exceeding 0.84. Particularly, the mixing enhancement is prominent within the low and intermediate range of Reynolds numbers (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi mathvariant="normal">R</mi><mi mathvariant="normal">e</mi><mo>≤</mo><mn>20</mn><mo>)</mo></mrow></semantics></math></inline-formula>. This enhancement in the regime of molecular diffusion dominance stems from the elongated interface between the two fluids. The mixing enhancement in the transition regime is due to a secondary flow being generated on the cross-section normal to the main stream direction. The intensity of this secondary flow is significantly influenced by the number of multiple passages. The optimal number for the present micromixer design is two. The DOM remains almost constant for the submergence of multiple passages in the range of 40 to 70 (μm).
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series Micromachines
spelling doaj-art-0743ea1693d14d14962e27e6f5e706072025-08-20T03:47:57ZengMDPI AGMicromachines2072-666X2025-05-0116559210.3390/mi16050592Design and Analysis of a Passive Micromixer Based on Multiple PassagesMakhsuda Juraeva0Dong-Jin Kang1School of Mechanical Engineering, Yeungnam University, 280 Daehak-ro, Gyoungsan 38541, Republic of KoreaSchool of Mechanical Engineering, Yeungnam University, 280 Daehak-ro, Gyoungsan 38541, Republic of KoreaWe propose a novel passive micromixer based on multiple passages and analyze its mixing performance comprehensively. The multiple passages are constructed with straight channels, making them easier to manufacture, compared to conventional SAR micromixers and other micromixers based on curved channels. Its mixing performance has been demonstrated to be superior to that of the previous micromixers across a broad range of Reynolds numbers. Five distinct designs incorporating converging passages were explored to study the significance of the number of passages on the mixing performance. Across a broad range of Reynolds number ranges (0.1 to 80), the two-passage design significantly improved mixing performance, with a degree of mixing (DOM) consistently exceeding 0.84. Particularly, the mixing enhancement is prominent within the low and intermediate range of Reynolds numbers (<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mi mathvariant="normal">R</mi><mi mathvariant="normal">e</mi><mo>≤</mo><mn>20</mn><mo>)</mo></mrow></semantics></math></inline-formula>. This enhancement in the regime of molecular diffusion dominance stems from the elongated interface between the two fluids. The mixing enhancement in the transition regime is due to a secondary flow being generated on the cross-section normal to the main stream direction. The intensity of this secondary flow is significantly influenced by the number of multiple passages. The optimal number for the present micromixer design is two. The DOM remains almost constant for the submergence of multiple passages in the range of 40 to 70 (μm).https://www.mdpi.com/2072-666X/16/5/592multiple passagesdegree of mixing (DOM)submergenceelongated interfacesecondary flow
spellingShingle Makhsuda Juraeva
Dong-Jin Kang
Design and Analysis of a Passive Micromixer Based on Multiple Passages
Micromachines
multiple passages
degree of mixing (DOM)
submergence
elongated interface
secondary flow
title Design and Analysis of a Passive Micromixer Based on Multiple Passages
title_full Design and Analysis of a Passive Micromixer Based on Multiple Passages
title_fullStr Design and Analysis of a Passive Micromixer Based on Multiple Passages
title_full_unstemmed Design and Analysis of a Passive Micromixer Based on Multiple Passages
title_short Design and Analysis of a Passive Micromixer Based on Multiple Passages
title_sort design and analysis of a passive micromixer based on multiple passages
topic multiple passages
degree of mixing (DOM)
submergence
elongated interface
secondary flow
url https://www.mdpi.com/2072-666X/16/5/592
work_keys_str_mv AT makhsudajuraeva designandanalysisofapassivemicromixerbasedonmultiplepassages
AT dongjinkang designandanalysisofapassivemicromixerbasedonmultiplepassages