Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing

With the aim of obtaining scale with a high degree possibility of mechanical removal under the conditions of the section rolling shop No. 1, at the mill «150» JSC «Belarusian Metallurgical Works – Management Company of Holding «BMC» developed technological modes of production of wire rods made of lo...

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Main Authors: V. V. Savinkov, I. A. Kovaleva
Format: Article
Language:English
Published: Belarusian National Technical University 2018-10-01
Series:Литьë и металлургия
Subjects:
Online Access:https://lim.bntu.by/jour/article/view/2310
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author V. V. Savinkov
I. A. Kovaleva
author_facet V. V. Savinkov
I. A. Kovaleva
author_sort V. V. Savinkov
collection DOAJ
description With the aim of obtaining scale with a high degree possibility of mechanical removal under the conditions of the section rolling shop No. 1, at the mill «150» JSC «Belarusian Metallurgical Works – Management Company of Holding «BMC» developed technological modes of production of wire rods made of low-carbon steel grades.The peculiarities of scale formation were studied, namely, the factors influencing the removability, obtaining the optimal thickness and its phase components on the wire rod diameter 5.5–6.5 mm in the cooling process immediately after rolling, intended for wire production.To obtain the necessary ratio of the phase constituents of the scales on the surface of the wire rod, the following factors was taken into account: the temperature of the layout of the turns on the roller table in the air cooling line; (uniformity along the length of the turn), the cooling conditions of the helix of the turns (prevention of the 4FeO = Fe3O4-Fe decay), where the condition of cooling the wire rod from 600 to 250 °С, not exceeding 100 s, must be observed.The results of metallographic studies of scale on the wire surface are presented. The introduced technological regimes provided the optimal thickness and the FeO / Fe3O4 ratio after the experimental rolling of the metal. Exhausted cooling regimes allowed to reduce the consumption of fiber for all types of wire.
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institution Kabale University
issn 1683-6065
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language English
publishDate 2018-10-01
publisher Belarusian National Technical University
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series Литьë и металлургия
spelling doaj-art-071dca979cc24ef79f1a75a00816416e2025-08-20T03:59:49ZengBelarusian National Technical UniversityЛитьë и металлургия1683-60652414-04062018-10-0103636610.21122/1683-6065-2018-3-63-662279Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processingV. V. Savinkov0I. A. Kovaleva1BSW – Management Company of Holding «BMC»BSW – Management Company of Holding «BMC»With the aim of obtaining scale with a high degree possibility of mechanical removal under the conditions of the section rolling shop No. 1, at the mill «150» JSC «Belarusian Metallurgical Works – Management Company of Holding «BMC» developed technological modes of production of wire rods made of low-carbon steel grades.The peculiarities of scale formation were studied, namely, the factors influencing the removability, obtaining the optimal thickness and its phase components on the wire rod diameter 5.5–6.5 mm in the cooling process immediately after rolling, intended for wire production.To obtain the necessary ratio of the phase constituents of the scales on the surface of the wire rod, the following factors was taken into account: the temperature of the layout of the turns on the roller table in the air cooling line; (uniformity along the length of the turn), the cooling conditions of the helix of the turns (prevention of the 4FeO = Fe3O4-Fe decay), where the condition of cooling the wire rod from 600 to 250 °С, not exceeding 100 s, must be observed.The results of metallographic studies of scale on the wire surface are presented. The introduced technological regimes provided the optimal thickness and the FeO / Fe3O4 ratio after the experimental rolling of the metal. Exhausted cooling regimes allowed to reduce the consumption of fiber for all types of wire.https://lim.bntu.by/jour/article/view/2310wustitemagnetitehematitescale thicknesstwo-stage coolingfinishing standminimum adhesionfiber consumptionwire size
spellingShingle V. V. Savinkov
I. A. Kovaleva
Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
Литьë и металлургия
wustite
magnetite
hematite
scale thickness
two-stage cooling
finishing stand
minimum adhesion
fiber consumption
wire size
title Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
title_full Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
title_fullStr Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
title_full_unstemmed Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
title_short Optimization of two-stage cooling conditions for wire rod diameter 5.5–6.5 mm of low-carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
title_sort optimization of two stage cooling conditions for wire rod diameter 5 5 6 5 mm of low carbon steel grades in order to ensure the required degree of descaling mechanically before its subsequent processing
topic wustite
magnetite
hematite
scale thickness
two-stage cooling
finishing stand
minimum adhesion
fiber consumption
wire size
url https://lim.bntu.by/jour/article/view/2310
work_keys_str_mv AT vvsavinkov optimizationoftwostagecoolingconditionsforwireroddiameter5565mmoflowcarbonsteelgradesinordertoensuretherequireddegreeofdescalingmechanicallybeforeitssubsequentprocessing
AT iakovaleva optimizationoftwostagecoolingconditionsforwireroddiameter5565mmoflowcarbonsteelgradesinordertoensuretherequireddegreeofdescalingmechanicallybeforeitssubsequentprocessing