Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing
The objective of this research is to investigate observable process changes during multi-layer friction surfacing of EN AW 6060 aluminum, whether for repair, remanufacturing, or new part manufacturing. In this study, friction surfacing was performed with a 10-mm-diameter rod of EN AW 6060 aluminum a...
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Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT
2022-03-01
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| Series: | Journal of Machine Engineering |
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| Online Access: | http://jmacheng.not.pl/Investigation-of-Multilayer-Coating-of-EN-AW-6060-T66-using-Friction-Surfacing,147502,0,2.html |
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| author | Stephan Krall Christian Baumann Hemant Agiwal Friedrich Bleicher Frank Pfefferkorn |
| author_facet | Stephan Krall Christian Baumann Hemant Agiwal Friedrich Bleicher Frank Pfefferkorn |
| author_sort | Stephan Krall |
| collection | DOAJ |
| description | The objective of this research is to investigate observable process changes during multi-layer friction surfacing of EN AW 6060 aluminum, whether for repair, remanufacturing, or new part manufacturing. In this study, friction surfacing was performed with a 10-mm-diameter rod of EN AW 6060 aluminum at spindle speeds ranging from 1000 to 7000 rpm to create up to three layers of 40-mm-long deposits on a substrate of the same alloy. The process forces and layer temperatures were observed. Post-process measurement of flash geometry, layer geometry and microhardness were conducted with the motivation to understand the impact of multi-layer depositions on performance and identifying acceptable conditions required to achieve acceptable build quality. The thickness, deposition and joining efficiency of layers in the multilayer configuration remained consistent. Friction surfacing of EN AW 6060 aluminum allowed for high deposition rates of 9 kg/hr, when compared to other metal additive technologies. |
| format | Article |
| id | doaj-art-0718a4707cf44c04bec65fbfa0c2ff87 |
| institution | OA Journals |
| issn | 1895-7595 2391-8071 |
| language | English |
| publishDate | 2022-03-01 |
| publisher | Publishing House of Wrocław Board of Scientific Technical Societies Federation NOT |
| record_format | Article |
| series | Journal of Machine Engineering |
| spelling | doaj-art-0718a4707cf44c04bec65fbfa0c2ff872025-08-20T02:06:42ZengPublishing House of Wrocław Board of Scientific Technical Societies Federation NOTJournal of Machine Engineering1895-75952391-80712022-03-01223445810.36897/jme/147502147502Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction SurfacingStephan Krall0https://orcid.org/0000-0001-6717-3852Christian Baumann1https://orcid.org/0000-0003-2022-5437Hemant Agiwal2https://orcid.org/0000-0001-8051-6389Friedrich Bleicher3https://orcid.org/0000-0003-3429-867XFrank Pfefferkorn4https://orcid.org/0000-0002-6575-0190Institut of Production Engineering and Photonic Technologies, TU Wien, AustriaInstitut of Production Engineering and Photonic Technologies, TU Wien, AustriaDepartment of Mechanical Engineering, University of Wisconsin-Madison, United StatesInstitut of Production Engineering and Photonic Technologies, TU Wien, AustriaDepartment of Mechanical Engineering, University of Wisconsin-Madison, United StatesThe objective of this research is to investigate observable process changes during multi-layer friction surfacing of EN AW 6060 aluminum, whether for repair, remanufacturing, or new part manufacturing. In this study, friction surfacing was performed with a 10-mm-diameter rod of EN AW 6060 aluminum at spindle speeds ranging from 1000 to 7000 rpm to create up to three layers of 40-mm-long deposits on a substrate of the same alloy. The process forces and layer temperatures were observed. Post-process measurement of flash geometry, layer geometry and microhardness were conducted with the motivation to understand the impact of multi-layer depositions on performance and identifying acceptable conditions required to achieve acceptable build quality. The thickness, deposition and joining efficiency of layers in the multilayer configuration remained consistent. Friction surfacing of EN AW 6060 aluminum allowed for high deposition rates of 9 kg/hr, when compared to other metal additive technologies.http://jmacheng.not.pl/Investigation-of-Multilayer-Coating-of-EN-AW-6060-T66-using-Friction-Surfacing,147502,0,2.htmlcoatingadditive manufacturingaluminum-silicon alloysfriction surfacing |
| spellingShingle | Stephan Krall Christian Baumann Hemant Agiwal Friedrich Bleicher Frank Pfefferkorn Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing Journal of Machine Engineering coating additive manufacturing aluminum-silicon alloys friction surfacing |
| title | Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing |
| title_full | Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing |
| title_fullStr | Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing |
| title_full_unstemmed | Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing |
| title_short | Investigation of Multilayer Coating of EN AW 6060 - T66 using Friction Surfacing |
| title_sort | investigation of multilayer coating of en aw 6060 t66 using friction surfacing |
| topic | coating additive manufacturing aluminum-silicon alloys friction surfacing |
| url | http://jmacheng.not.pl/Investigation-of-Multilayer-Coating-of-EN-AW-6060-T66-using-Friction-Surfacing,147502,0,2.html |
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