Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance

Inexpensive synthesis of electroceramic materials is required for efficient energy storage. Here the design of a scalable process, flame spray pyrolysis (FSP), for synthesis of size-controlled nanomaterials is investigated focusing on understanding the role of air entrainment (AE) during their aeros...

Full description

Saved in:
Bibliographic Details
Main Authors: Waser Oliver, Brenner Oliver, Groehn Arto J., Pratsinis Sotiris E.
Format: Article
Language:English
Published: Polish Academy of Sciences Committee of Chemical and Process Engineering 2017-03-01
Series:Chemical and Process Engineering
Subjects:
Online Access:http://www.degruyter.com/view/j/cpe.2017.38.issue-1/cpe-2017-0005/cpe-2017-0005.xml?format=INT
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850245383198867456
author Waser Oliver
Brenner Oliver
Groehn Arto J.
Pratsinis Sotiris E.
author_facet Waser Oliver
Brenner Oliver
Groehn Arto J.
Pratsinis Sotiris E.
author_sort Waser Oliver
collection DOAJ
description Inexpensive synthesis of electroceramic materials is required for efficient energy storage. Here the design of a scalable process, flame spray pyrolysis (FSP), for synthesis of size-controlled nanomaterials is investigated focusing on understanding the role of air entrainment (AE) during their aerosol synthesis with emphasis on battery materials. The AE into the enclosed FSP reactor is analysed quantitatively by computational fluid dynamics (CFD) and calculated temperatures are verified by Fourier transform infrared spectroscopy (FTIR). Various Li4Ti5O12 (LTO) particle compositions are made and characterized by N2 adsorption, electron microscopy and X-ray diffraction while the electrochemical performance of LTO is tested at various charging rates. Increasing AE decreases recirculation in the enclosing tube leading to lower reactor temperatures and particle concentrations by air dilution as well as shorter and narrower residence time distributions. As a result, particle growth by coagulation - coalescence decreases leading to smaller primary particles that are mostly pure LTO exhibiting high C-rate performance with more than 120 mAh/g galvanostatic specific charge at 40C, outperforming commercial LTO. The effect of AE on FSP-made particle characteristics is demonstrated also in combustion synthesis of LiFePO4 and ZrO2.
format Article
id doaj-art-05e4fe9f7b54465e8931d080b965351f
institution OA Journals
issn 2300-1925
language English
publishDate 2017-03-01
publisher Polish Academy of Sciences Committee of Chemical and Process Engineering
record_format Article
series Chemical and Process Engineering
spelling doaj-art-05e4fe9f7b54465e8931d080b965351f2025-08-20T01:59:29ZengPolish Academy of Sciences Committee of Chemical and Process EngineeringChemical and Process Engineering2300-19252017-03-01381516610.1515/cpe-2017-0005cpe-2017-0005Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical PerformanceWaser Oliver0Brenner Oliver1Groehn Arto J.2Pratsinis Sotiris E.3Particle Technology Laboratory, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, SwitzerlandParticle Technology Laboratory, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, SwitzerlandDepartment of Chemical and Biological Engineering, University of Colorado, Boulder, 80309 CO, United States of AmericaParticle Technology Laboratory, Department of Mechanical and Process Engineering, ETH Zurich, Sonneggstrasse 3, CH-8092 Zurich, SwitzerlandInexpensive synthesis of electroceramic materials is required for efficient energy storage. Here the design of a scalable process, flame spray pyrolysis (FSP), for synthesis of size-controlled nanomaterials is investigated focusing on understanding the role of air entrainment (AE) during their aerosol synthesis with emphasis on battery materials. The AE into the enclosed FSP reactor is analysed quantitatively by computational fluid dynamics (CFD) and calculated temperatures are verified by Fourier transform infrared spectroscopy (FTIR). Various Li4Ti5O12 (LTO) particle compositions are made and characterized by N2 adsorption, electron microscopy and X-ray diffraction while the electrochemical performance of LTO is tested at various charging rates. Increasing AE decreases recirculation in the enclosing tube leading to lower reactor temperatures and particle concentrations by air dilution as well as shorter and narrower residence time distributions. As a result, particle growth by coagulation - coalescence decreases leading to smaller primary particles that are mostly pure LTO exhibiting high C-rate performance with more than 120 mAh/g galvanostatic specific charge at 40C, outperforming commercial LTO. The effect of AE on FSP-made particle characteristics is demonstrated also in combustion synthesis of LiFePO4 and ZrO2.http://www.degruyter.com/view/j/cpe.2017.38.issue-1/cpe-2017-0005/cpe-2017-0005.xml?format=INTLi-ion batteryLi4Ti5O12size controlresidence time distributioncomputational fluid dynamicsflame synthesis of electroceramics
spellingShingle Waser Oliver
Brenner Oliver
Groehn Arto J.
Pratsinis Sotiris E.
Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
Chemical and Process Engineering
Li-ion battery
Li4Ti5O12
size control
residence time distribution
computational fluid dynamics
flame synthesis of electroceramics
title Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
title_full Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
title_fullStr Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
title_full_unstemmed Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
title_short Process Design for Size-Controlled Flame Spray Synthesis of Li4Ti5O12 and Electrochemical Performance
title_sort process design for size controlled flame spray synthesis of li4ti5o12 and electrochemical performance
topic Li-ion battery
Li4Ti5O12
size control
residence time distribution
computational fluid dynamics
flame synthesis of electroceramics
url http://www.degruyter.com/view/j/cpe.2017.38.issue-1/cpe-2017-0005/cpe-2017-0005.xml?format=INT
work_keys_str_mv AT waseroliver processdesignforsizecontrolledflamespraysynthesisofli4ti5o12andelectrochemicalperformance
AT brenneroliver processdesignforsizecontrolledflamespraysynthesisofli4ti5o12andelectrochemicalperformance
AT groehnartoj processdesignforsizecontrolledflamespraysynthesisofli4ti5o12andelectrochemicalperformance
AT pratsinissotirise processdesignforsizecontrolledflamespraysynthesisofli4ti5o12andelectrochemicalperformance