A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment

The influence of calcium and magnesium treatment under different molten steel conditions, as well as that of the alloy proportion and addition sequence of calcium and magnesium in composite treatment, on the evolution of inclusions in AH36 liquid steel was analyzed systematically based on thermodyna...

Full description

Saved in:
Bibliographic Details
Main Authors: Lei Kang, Xiangwei Liao, Peng Zhang, Hui Kong, Ting Wu
Format: Article
Language:English
Published: MDPI AG 2025-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/15/2/126
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850231519691407360
author Lei Kang
Xiangwei Liao
Peng Zhang
Hui Kong
Ting Wu
author_facet Lei Kang
Xiangwei Liao
Peng Zhang
Hui Kong
Ting Wu
author_sort Lei Kang
collection DOAJ
description The influence of calcium and magnesium treatment under different molten steel conditions, as well as that of the alloy proportion and addition sequence of calcium and magnesium in composite treatment, on the evolution of inclusions in AH36 liquid steel was analyzed systematically based on thermodynamic calculations. The results show that the inclusions in molten steel are mainly Al<sub>2</sub>O<sub>3</sub>, which gradually transform into a liquid phase after calcium treatment with a wide range of calcium contents, indicating that calcium treatment has a significant effect on inclusion modification. Magnesium treatment mainly converts Al<sub>2</sub>O<sub>3</sub> into MgO·Al<sub>2</sub>O<sub>3</sub> inclusions in molten steel; however, it is not suitable to modify inclusions with magnesium treatment alone since it does not produce a significant liquid phase. The effect of calcium and magnesium composite treatment varies with the alloy content composition and the order of alloy addition. The liquid phase range of inclusions follows the order of 80%Ca + 20%Mg composite treatment > calcium treatment > 50%Ca + 50%Mg composite treatment > 20%Ca + 80%Mg composite treatment. Combining the thermodynamic and experimental analysis results, it can be concluded that the composite treatment of magnesium followed by calcium is the best. Specifically, a small amount of magnesium should be added first as the nucleating particle to promote the fine dispersion of the inclusions, thus reducing their impact on steel performance. Then, calcium should be added to modify the surface of the inclusions into a liquid phase, which can effectively reduce nozzle clogging.
format Article
id doaj-art-0585b9608cc84d4f89ed8b24f33f4643
institution OA Journals
issn 2075-4701
language English
publishDate 2025-01-01
publisher MDPI AG
record_format Article
series Metals
spelling doaj-art-0585b9608cc84d4f89ed8b24f33f46432025-08-20T02:03:31ZengMDPI AGMetals2075-47012025-01-0115212610.3390/met15020126A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium TreatmentLei Kang0Xiangwei Liao1Peng Zhang2Hui Kong3Ting Wu4State Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, ChinaState Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, ChinaState Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, ChinaState Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, ChinaState Key Laboratory of Metal Material for Marine Equipment and Application, Anshan 114009, ChinaThe influence of calcium and magnesium treatment under different molten steel conditions, as well as that of the alloy proportion and addition sequence of calcium and magnesium in composite treatment, on the evolution of inclusions in AH36 liquid steel was analyzed systematically based on thermodynamic calculations. The results show that the inclusions in molten steel are mainly Al<sub>2</sub>O<sub>3</sub>, which gradually transform into a liquid phase after calcium treatment with a wide range of calcium contents, indicating that calcium treatment has a significant effect on inclusion modification. Magnesium treatment mainly converts Al<sub>2</sub>O<sub>3</sub> into MgO·Al<sub>2</sub>O<sub>3</sub> inclusions in molten steel; however, it is not suitable to modify inclusions with magnesium treatment alone since it does not produce a significant liquid phase. The effect of calcium and magnesium composite treatment varies with the alloy content composition and the order of alloy addition. The liquid phase range of inclusions follows the order of 80%Ca + 20%Mg composite treatment > calcium treatment > 50%Ca + 50%Mg composite treatment > 20%Ca + 80%Mg composite treatment. Combining the thermodynamic and experimental analysis results, it can be concluded that the composite treatment of magnesium followed by calcium is the best. Specifically, a small amount of magnesium should be added first as the nucleating particle to promote the fine dispersion of the inclusions, thus reducing their impact on steel performance. Then, calcium should be added to modify the surface of the inclusions into a liquid phase, which can effectively reduce nozzle clogging.https://www.mdpi.com/2075-4701/15/2/126thermodynamic analysisinclusion modificationcalcium treatmentmagnesium treatmentcalcium and magnesium composite treatment
spellingShingle Lei Kang
Xiangwei Liao
Peng Zhang
Hui Kong
Ting Wu
A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
Metals
thermodynamic analysis
inclusion modification
calcium treatment
magnesium treatment
calcium and magnesium composite treatment
title A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
title_full A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
title_fullStr A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
title_full_unstemmed A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
title_short A Thermodynamic and Experimental Analysis of Inclusions Modification in AH36 Liquid Steel by Calcium and Magnesium Treatment
title_sort thermodynamic and experimental analysis of inclusions modification in ah36 liquid steel by calcium and magnesium treatment
topic thermodynamic analysis
inclusion modification
calcium treatment
magnesium treatment
calcium and magnesium composite treatment
url https://www.mdpi.com/2075-4701/15/2/126
work_keys_str_mv AT leikang athermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT xiangweiliao athermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT pengzhang athermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT huikong athermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT tingwu athermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT leikang thermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT xiangweiliao thermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT pengzhang thermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT huikong thermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment
AT tingwu thermodynamicandexperimentalanalysisofinclusionsmodificationinah36liquidsteelbycalciumandmagnesiumtreatment