A Novel Continuous Extrusion Process to Fabricate Wedge-Shaped Light Guide Plates
Backlight modules are key components in thin-film transistor liquid crystal displays (TFT-LCD). Among the components of a backlight module, the light guide plate (LGP) plays the most important role controlling the light projected to the eyes of users. A wedge-shaped LGP, with its asymmetrical struct...
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| Main Authors: | , , , , , , |
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| Format: | Article |
| Language: | English |
| Published: |
Wiley
2013-01-01
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| Series: | International Journal of Polymer Science |
| Online Access: | http://dx.doi.org/10.1155/2013/610132 |
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| Summary: | Backlight modules are key components in thin-film transistor liquid crystal displays (TFT-LCD). Among the components of a backlight module, the light guide plate (LGP) plays the most important role controlling the light projected to the eyes of users. A wedge-shaped LGP, with its asymmetrical structure, is usually fabricated by an injection proces, but the fabrication time of this process is long. This study proposes a continuous extrusion process to fabricate wedge-shaped LGPs. This continuous process has advantages for mass production. Besides a T-die and rollers, this system also has an in situ monitor of the melt-bank that forms during the extrusion process, helping control the plate thickness. Results show that the melt bank has a close relationship with the plate thickness. The temperature of the bottom heater and roller was adjusted to reduce the surface deformation of the wedge-shaped plate. This continuous extrusion system can successfully manufacture wedge-shaped LGPs for mass production. |
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| ISSN: | 1687-9422 1687-9430 |