Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy

In order to improve the efficiency of rail grinding, according to the existing machining and grinding principles of machine tools and the calculation method of high-speed cutting specific grinding energy, the application research of precision control technology for medium and low speed rail grinding...

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Main Authors: Jie LIU, Tao ZHENG
Format: Article
Language:zho
Published: Editorial Department of Electric Drive for Locomotives 2021-05-01
Series:机车电传动
Subjects:
Online Access:http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.03.006
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author Jie LIU
Tao ZHENG
author_facet Jie LIU
Tao ZHENG
author_sort Jie LIU
collection DOAJ
description In order to improve the efficiency of rail grinding, according to the existing machining and grinding principles of machine tools and the calculation method of high-speed cutting specific grinding energy, the application research of precision control technology for medium and low speed rail grinding was carried out. Taking the standard 60N rail profile grinding as an example, the geometric features of the profile surface were extracted and divided into four grinding areas. According to the empirical relationship between the rail pre-grinding profile surface ratio grinding energy and the amount of grinding, the empirical calculation model of the grinding amount of the rail profile surface is established, and the feasibility and accuracy of the calculation model were verified through on-site grinding tests. The results showed that after three grinding calculations, the maximum grinding amount of rail head profile area 2 was 7.28 mm<sup>2</sup>, and the minimum grinding amount of area 3 was 1.18 mm<sup>2</sup>, and the total cutting amount of the on-site grinding test was relative to the theoretical calculation. The deviations were -3.57% and -4.24%, respectively, and the total grinding results were consistent with the rail grinding accuracy requirements.
format Article
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institution Kabale University
issn 1000-128X
language zho
publishDate 2021-05-01
publisher Editorial Department of Electric Drive for Locomotives
record_format Article
series 机车电传动
spelling doaj-art-033dbf2e49914fe48453f71027e830ca2025-08-20T03:49:02ZzhoEditorial Department of Electric Drive for Locomotives机车电传动1000-128X2021-05-01323620920484Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding EnergyJie LIUTao ZHENGIn order to improve the efficiency of rail grinding, according to the existing machining and grinding principles of machine tools and the calculation method of high-speed cutting specific grinding energy, the application research of precision control technology for medium and low speed rail grinding was carried out. Taking the standard 60N rail profile grinding as an example, the geometric features of the profile surface were extracted and divided into four grinding areas. According to the empirical relationship between the rail pre-grinding profile surface ratio grinding energy and the amount of grinding, the empirical calculation model of the grinding amount of the rail profile surface is established, and the feasibility and accuracy of the calculation model were verified through on-site grinding tests. The results showed that after three grinding calculations, the maximum grinding amount of rail head profile area 2 was 7.28 mm<sup>2</sup>, and the minimum grinding amount of area 3 was 1.18 mm<sup>2</sup>, and the total cutting amount of the on-site grinding test was relative to the theoretical calculation. The deviations were -3.57% and -4.24%, respectively, and the total grinding results were consistent with the rail grinding accuracy requirements.http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.03.006rail grindingspecific grinding energyempirical modelrail head profilegrinding testrail
spellingShingle Jie LIU
Tao ZHENG
Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
机车电传动
rail grinding
specific grinding energy
empirical model
rail head profile
grinding test
rail
title Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
title_full Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
title_fullStr Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
title_full_unstemmed Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
title_short Research on Rail Grinding Technology of Medium and Low Speed Based on Specific Grinding Energy
title_sort research on rail grinding technology of medium and low speed based on specific grinding energy
topic rail grinding
specific grinding energy
empirical model
rail head profile
grinding test
rail
url http://edl.csrzic.com/thesisDetails#10.13890/j.issn.1000-128x.2021.03.006
work_keys_str_mv AT jieliu researchonrailgrindingtechnologyofmediumandlowspeedbasedonspecificgrindingenergy
AT taozheng researchonrailgrindingtechnologyofmediumandlowspeedbasedonspecificgrindingenergy