Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging

Abstract Poly(D-lactide) with a star-shaped structure (starPDLA) has been synthesized and blended with commercial linear PLLA (l-PLLA) to enhance processability, thermal stability, and mechanical properties via stereocomplexation and incorporation of covalent junctions with compact structure from th...

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Main Authors: Wilairat Supmak, Suthawan Buchatip, Mantana Opaprakasit, Atitsa Petchsuk, Pakorn Opaprakasit
Format: Article
Language:English
Published: Nature Portfolio 2025-05-01
Series:Scientific Reports
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Online Access:https://doi.org/10.1038/s41598-025-01961-9
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author Wilairat Supmak
Suthawan Buchatip
Mantana Opaprakasit
Atitsa Petchsuk
Pakorn Opaprakasit
author_facet Wilairat Supmak
Suthawan Buchatip
Mantana Opaprakasit
Atitsa Petchsuk
Pakorn Opaprakasit
author_sort Wilairat Supmak
collection DOAJ
description Abstract Poly(D-lactide) with a star-shaped structure (starPDLA) has been synthesized and blended with commercial linear PLLA (l-PLLA) to enhance processability, thermal stability, and mechanical properties via stereocomplexation and incorporation of covalent junctions with compact structure from the star-shaped polymer. The blends, with a starPDLA content of 0.1 and 0.2, showed increased elongation at break by 35–43 times and toughness by 40–47 times compared to l-PLLA, with a slight reduction in tensile strength and modulus. The blends were fabricated into packaging trays by film extrusion and thermoforming. The DSC, FTIR, and XRD results indicated that the tray products initially possessed low crystallinity due to the high cooling rate of the fabrication process. Upon microwave heating, the electromagnetic field interacts with polar functional groups of the chains, generating heat at a slightly higher temperature than the Tg of the materials and triggering chain rearrangement to form favorable stereocomplex structures, enhancing their heat resistance and shape stability. These are suitable for warming foods with low water or oil content, e.g., frozen cooked rice or popcorn. The degradable packaging products have a high potential as a choice for microwavable single-use packaging for foods with low water or oil content.
format Article
id doaj-art-025ef58841914d39af0aaefcb5f10c74
institution DOAJ
issn 2045-2322
language English
publishDate 2025-05-01
publisher Nature Portfolio
record_format Article
series Scientific Reports
spelling doaj-art-025ef58841914d39af0aaefcb5f10c742025-08-20T03:08:40ZengNature PortfolioScientific Reports2045-23222025-05-0115112110.1038/s41598-025-01961-9Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packagingWilairat Supmak0Suthawan Buchatip1Mantana Opaprakasit2Atitsa Petchsuk3Pakorn Opaprakasit4National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency (NSTDA)National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency (NSTDA)Department of Materials Science, Faculty of Science, Chulalongkorn UniversityNational Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency (NSTDA)School of Integrated Science and Innovation, Sirindhorn International Institute of Technology (SIIT), Thammasat UniversityAbstract Poly(D-lactide) with a star-shaped structure (starPDLA) has been synthesized and blended with commercial linear PLLA (l-PLLA) to enhance processability, thermal stability, and mechanical properties via stereocomplexation and incorporation of covalent junctions with compact structure from the star-shaped polymer. The blends, with a starPDLA content of 0.1 and 0.2, showed increased elongation at break by 35–43 times and toughness by 40–47 times compared to l-PLLA, with a slight reduction in tensile strength and modulus. The blends were fabricated into packaging trays by film extrusion and thermoforming. The DSC, FTIR, and XRD results indicated that the tray products initially possessed low crystallinity due to the high cooling rate of the fabrication process. Upon microwave heating, the electromagnetic field interacts with polar functional groups of the chains, generating heat at a slightly higher temperature than the Tg of the materials and triggering chain rearrangement to form favorable stereocomplex structures, enhancing their heat resistance and shape stability. These are suitable for warming foods with low water or oil content, e.g., frozen cooked rice or popcorn. The degradable packaging products have a high potential as a choice for microwavable single-use packaging for foods with low water or oil content.https://doi.org/10.1038/s41598-025-01961-9Star-shapedPolylactideStereocomplexHeat stabilityMicrowavable packaging
spellingShingle Wilairat Supmak
Suthawan Buchatip
Mantana Opaprakasit
Atitsa Petchsuk
Pakorn Opaprakasit
Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
Scientific Reports
Star-shaped
Polylactide
Stereocomplex
Heat stability
Microwavable packaging
title Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
title_full Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
title_fullStr Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
title_full_unstemmed Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
title_short Star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
title_sort star polylactide and its stereocomplex blends with enhanced heat stability triggered by microwave heating for degradable packaging
topic Star-shaped
Polylactide
Stereocomplex
Heat stability
Microwavable packaging
url https://doi.org/10.1038/s41598-025-01961-9
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AT mantanaopaprakasit starpolylactideanditsstereocomplexblendswithenhancedheatstabilitytriggeredbymicrowaveheatingfordegradablepackaging
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