Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)

Drawing upon the intricacies of nature, bionics has significantly bolstered the engineering structure performance by providing innovative solutions and novel design principles. This study presented a tapered hollow strut lattice structure design that is inspired by the unique structural attributes o...

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Main Authors: Yu Song, Zhenyu Chen, Tongzheng Wei, Chen Ge, Yuang Cheng, Ming Liu, Qingbo Jia
Format: Article
Language:English
Published: ELSPublishing 2024-11-01
Series:Advanced Manufacturing
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Online Access:https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2024/AM-24090018-final.pdf
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author Yu Song
Zhenyu Chen
Tongzheng Wei
Chen Ge
Yuang Cheng
Ming Liu
Qingbo Jia
author_facet Yu Song
Zhenyu Chen
Tongzheng Wei
Chen Ge
Yuang Cheng
Ming Liu
Qingbo Jia
author_sort Yu Song
collection DOAJ
description Drawing upon the intricacies of nature, bionics has significantly bolstered the engineering structure performance by providing innovative solutions and novel design principles. This study presented a tapered hollow strut lattice structure design that is inspired by the unique structural attributes of bamboo. The relative density, mechanical responses and Zenner’s anisotropy of the developed BCC, RD and OCTET unit cells with tapered hollow struts were simulated, while the corresponding geometric configurations that deliver the best combinations of physical and mechanical properties were optimized. The selected unit cells were then fabricated into 3 × 3 × 3 type lattice structures by laser powder bed fusion (LPBF) for experimental analysis. The compression results confirmed that the tapered hollow strut design obviously improved the deformation stability as compared with the straight hollow strut and solid strut design counterparts. Deformation modes analysis suggested that the tapered hollow strut design enhanced the strength and shear resistance, which contributed to the deformation stability improvement of the designed lattice structure. The current study is envisaged to provide useful guidance for future bio-inspired lattice structure design, with the final aim of enhancing the mechanical properties of the lightweight components.
format Article
id doaj-art-01b736227aaf4eefae032240b41a259d
institution Kabale University
issn 2959-3263
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language English
publishDate 2024-11-01
publisher ELSPublishing
record_format Article
series Advanced Manufacturing
spelling doaj-art-01b736227aaf4eefae032240b41a259d2025-08-20T03:46:58ZengELSPublishingAdvanced Manufacturing2959-32632959-32712024-11-011310.55092/am202400141840265841605427200Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)Yu Song0Zhenyu Chen1Tongzheng Wei2Chen Ge3Yuang Cheng4Ming Liu5Qingbo Jia6School of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaSchool of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaSchool of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaSchool of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaSchool of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaState Key Laboratory of Electromechanical Integrated Manufacturing of High-performance Electronic Equipments, Xidian University, Xi’an 710071, ChinaSchool of Mechanical and Electrical Engineering, Soochow University, Suzhou 215131, ChinaDrawing upon the intricacies of nature, bionics has significantly bolstered the engineering structure performance by providing innovative solutions and novel design principles. This study presented a tapered hollow strut lattice structure design that is inspired by the unique structural attributes of bamboo. The relative density, mechanical responses and Zenner’s anisotropy of the developed BCC, RD and OCTET unit cells with tapered hollow struts were simulated, while the corresponding geometric configurations that deliver the best combinations of physical and mechanical properties were optimized. The selected unit cells were then fabricated into 3 × 3 × 3 type lattice structures by laser powder bed fusion (LPBF) for experimental analysis. The compression results confirmed that the tapered hollow strut design obviously improved the deformation stability as compared with the straight hollow strut and solid strut design counterparts. Deformation modes analysis suggested that the tapered hollow strut design enhanced the strength and shear resistance, which contributed to the deformation stability improvement of the designed lattice structure. The current study is envisaged to provide useful guidance for future bio-inspired lattice structure design, with the final aim of enhancing the mechanical properties of the lightweight components.https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2024/AM-24090018-final.pdflaser powder bed fusionadditive manufacturinghollow strut lattice structurecompression strengthenergy absorption
spellingShingle Yu Song
Zhenyu Chen
Tongzheng Wei
Chen Ge
Yuang Cheng
Ming Liu
Qingbo Jia
Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
Advanced Manufacturing
laser powder bed fusion
additive manufacturing
hollow strut lattice structure
compression strength
energy absorption
title Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
title_full Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
title_fullStr Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
title_full_unstemmed Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
title_short Mechanical performance of bamboo-inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion (LPBF)
title_sort mechanical performance of bamboo inspired tapered hollow strut lattice structures fabricated by laser powder bed fusion lpbf
topic laser powder bed fusion
additive manufacturing
hollow strut lattice structure
compression strength
energy absorption
url https://elsp-homepage.oss-cn-hongkong.aliyuncs.compaper/journal/open/AM/2024/AM-24090018-final.pdf
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