Microstructure of Mortar with Ballast Waste as a Cement Replacement

The use of ballast in tracks generates waste that, in most cases, is destined for landfill. The proposal to use this waste as a replacement in OPC in different proportions valorizes the waste and allows its participation in the Circular Economy. To this end, two samples of ballast waste with substit...

Full description

Saved in:
Bibliographic Details
Main Authors: Santiago Yagüe-García, Rosario García-Giménez
Format: Article
Language:English
Published: MDPI AG 2025-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/15/10/5605
Tags: Add Tag
No Tags, Be the first to tag this record!
_version_ 1850257939604963328
author Santiago Yagüe-García
Rosario García-Giménez
author_facet Santiago Yagüe-García
Rosario García-Giménez
author_sort Santiago Yagüe-García
collection DOAJ
description The use of ballast in tracks generates waste that, in most cases, is destined for landfill. The proposal to use this waste as a replacement in OPC in different proportions valorizes the waste and allows its participation in the Circular Economy. To this end, two samples of ballast waste with substitution ratios (10, 15, and 20%) were studied for one year using pozzolanic activity, XRD, SEM/EDX, and CT scanning analysis. The shortest setting times corresponded to the ballast waste substitutions with the highest percentage, which is related to particle size and the presence of amorphous material, thereby reducing the setting time. The workability of mortars with a substitution indicates that the average consistency decreases as the substitution percentage increases, while the loss of fluidity grows with a higher substitution percentage. Porosity is linked to the formation of C-S-H gels and the presence of ettringite, which fills the pores between particles. Tortuosity can be considered low, which hinders the transport of aqueous solutions, making the substituted cements studied more resistant to hydration processes.
format Article
id doaj-art-00e949d8bd694f6cbd76b32a9d5378dc
institution OA Journals
issn 2076-3417
language English
publishDate 2025-05-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj-art-00e949d8bd694f6cbd76b32a9d5378dc2025-08-20T01:56:17ZengMDPI AGApplied Sciences2076-34172025-05-011510560510.3390/app15105605Microstructure of Mortar with Ballast Waste as a Cement ReplacementSantiago Yagüe-García0Rosario García-Giménez1Departamento de Ingeniería Industrial, Facultad de Ingeniería, Avenida de la Universidad, Villanueva de la Cañada, 6, 28691 Madrid, SpainDepartamento de Geología y Geoquímica, Facultad de Ciencias, Universidad Autónoma de Madrid, 28049 Madrid, SpainThe use of ballast in tracks generates waste that, in most cases, is destined for landfill. The proposal to use this waste as a replacement in OPC in different proportions valorizes the waste and allows its participation in the Circular Economy. To this end, two samples of ballast waste with substitution ratios (10, 15, and 20%) were studied for one year using pozzolanic activity, XRD, SEM/EDX, and CT scanning analysis. The shortest setting times corresponded to the ballast waste substitutions with the highest percentage, which is related to particle size and the presence of amorphous material, thereby reducing the setting time. The workability of mortars with a substitution indicates that the average consistency decreases as the substitution percentage increases, while the loss of fluidity grows with a higher substitution percentage. Porosity is linked to the formation of C-S-H gels and the presence of ettringite, which fills the pores between particles. Tortuosity can be considered low, which hinders the transport of aqueous solutions, making the substituted cements studied more resistant to hydration processes.https://www.mdpi.com/2076-3417/15/10/5605CDW ballastpozzolanic reactionsupplementary cementitious materialporosity
spellingShingle Santiago Yagüe-García
Rosario García-Giménez
Microstructure of Mortar with Ballast Waste as a Cement Replacement
Applied Sciences
CDW ballast
pozzolanic reaction
supplementary cementitious material
porosity
title Microstructure of Mortar with Ballast Waste as a Cement Replacement
title_full Microstructure of Mortar with Ballast Waste as a Cement Replacement
title_fullStr Microstructure of Mortar with Ballast Waste as a Cement Replacement
title_full_unstemmed Microstructure of Mortar with Ballast Waste as a Cement Replacement
title_short Microstructure of Mortar with Ballast Waste as a Cement Replacement
title_sort microstructure of mortar with ballast waste as a cement replacement
topic CDW ballast
pozzolanic reaction
supplementary cementitious material
porosity
url https://www.mdpi.com/2076-3417/15/10/5605
work_keys_str_mv AT santiagoyaguegarcia microstructureofmortarwithballastwasteasacementreplacement
AT rosariogarciagimenez microstructureofmortarwithballastwasteasacementreplacement