SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler

Burning anthracite in W-flame boiler inevitably results in the emission of high concentrations of NOx as much as 700~1 200 mg/m3 even with the low nitrogen combustion technology implemented. Therefore, the combination of “SNCR+SCR” is often adopted as the traditional route of ultra-low emission cont...

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Main Authors: Jian XU, Zhi LUO, Xin ZHOU, Wenjie LI, Shaobo HUANG, Lei CHANG, Xiaobing WANG, Guoping NIU, Guangcai ZHANG
Format: Article
Language:zho
Published: State Grid Energy Research Institute 2020-11-01
Series:Zhongguo dianli
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Online Access:https://www.electricpower.com.cn/CN/10.11930/j.issn.1004-9649.202002093
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author Jian XU
Zhi LUO
Xin ZHOU
Wenjie LI
Shaobo HUANG
Lei CHANG
Xiaobing WANG
Guoping NIU
Guangcai ZHANG
author_facet Jian XU
Zhi LUO
Xin ZHOU
Wenjie LI
Shaobo HUANG
Lei CHANG
Xiaobing WANG
Guoping NIU
Guangcai ZHANG
author_sort Jian XU
collection DOAJ
description Burning anthracite in W-flame boiler inevitably results in the emission of high concentrations of NOx as much as 700~1 200 mg/m3 even with the low nitrogen combustion technology implemented. Therefore, the combination of “SNCR+SCR” is often adopted as the traditional route of ultra-low emission control. However, in addition to the high investment and operating costs, this technical route is extremely likely to cause excessive ammonia slip, which eventually leads to air preheater blockage. In this paper, the SCR transformation project of two 330 MW W-flame boilers are conducted by adopting the “SCR zone-based hybrid dynamic leveling technology”. The test results show that after the completion of the project, the SCR removal efficiencies of both boilers have been raised to more than the super high value of 94% while the ammonia escape rate is controlled under 2 µL/L. In this way, not only the goal of ultra-low emission can be achieved but also 14 million RMB of the SNCR investment and 7.6 million RMB of annual operation costs is saved respectively. Besides, to remove the same amount of NOx, 19% less ammonia is consumed after the transformation while the differential pressure of air preheater is still maintained stably in the long term.
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publisher State Grid Energy Research Institute
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spelling doaj-art-00a90b4a1a0c4b20ab15b75ed6e41c1f2025-08-20T02:04:52ZzhoState Grid Energy Research InstituteZhongguo dianli1004-96492020-11-01531123424210.11930/j.issn.1004-9649.202002093zgdl-53-11-xujianSCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame BoilerJian XU0Zhi LUO1Xin ZHOU2Wenjie LI3Shaobo HUANG4Lei CHANG5Xiaobing WANG6Guoping NIU7Guangcai ZHANG8China Resources Power Holdings Co., Ltd., Shenzhen 518001, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaChina Resources Electric (Lian Yuan) Co., Ltd., Loudi 417100, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaChina Resources Electric (Lian Yuan) Co., Ltd., Loudi 417100, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaXi'an Thermal Power Research Institute Co., Ltd., Xi'an 710003, ChinaBurning anthracite in W-flame boiler inevitably results in the emission of high concentrations of NOx as much as 700~1 200 mg/m3 even with the low nitrogen combustion technology implemented. Therefore, the combination of “SNCR+SCR” is often adopted as the traditional route of ultra-low emission control. However, in addition to the high investment and operating costs, this technical route is extremely likely to cause excessive ammonia slip, which eventually leads to air preheater blockage. In this paper, the SCR transformation project of two 330 MW W-flame boilers are conducted by adopting the “SCR zone-based hybrid dynamic leveling technology”. The test results show that after the completion of the project, the SCR removal efficiencies of both boilers have been raised to more than the super high value of 94% while the ammonia escape rate is controlled under 2 µL/L. In this way, not only the goal of ultra-low emission can be achieved but also 14 million RMB of the SNCR investment and 7.6 million RMB of annual operation costs is saved respectively. Besides, to remove the same amount of NOx, 19% less ammonia is consumed after the transformation while the differential pressure of air preheater is still maintained stably in the long term.https://www.electricpower.com.cn/CN/10.11930/j.issn.1004-9649.202002093w-flame boilerscrpartition mixingdynamic levelingultra-low emissionammonia escape
spellingShingle Jian XU
Zhi LUO
Xin ZHOU
Wenjie LI
Shaobo HUANG
Lei CHANG
Xiaobing WANG
Guoping NIU
Guangcai ZHANG
SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
Zhongguo dianli
w-flame boiler
scr
partition mixing
dynamic leveling
ultra-low emission
ammonia escape
title SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
title_full SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
title_fullStr SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
title_full_unstemmed SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
title_short SCR Zone-Based Hybrid Dynamic Leveling Technology and Its Application for W-Flame Boiler
title_sort scr zone based hybrid dynamic leveling technology and its application for w flame boiler
topic w-flame boiler
scr
partition mixing
dynamic leveling
ultra-low emission
ammonia escape
url https://www.electricpower.com.cn/CN/10.11930/j.issn.1004-9649.202002093
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