Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications

A reliable assessment of industrial machine health is crucial for economical and safe operation. To this end, data-driven approaches have gained prominence owing to the advancements in data acquisition and machine learning techniques. However, practical applications of these approaches often confron...

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Main Authors: Xuqian Yan, Janis Woelke, Boris Bensmann, Christoph Eckert, Richard Hanke-Rauschenbach, Astrid Niebe
Format: Article
Language:English
Published: IEEE 2025-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10945823/
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author Xuqian Yan
Janis Woelke
Boris Bensmann
Christoph Eckert
Richard Hanke-Rauschenbach
Astrid Niebe
author_facet Xuqian Yan
Janis Woelke
Boris Bensmann
Christoph Eckert
Richard Hanke-Rauschenbach
Astrid Niebe
author_sort Xuqian Yan
collection DOAJ
description A reliable assessment of industrial machine health is crucial for economical and safe operation. To this end, data-driven approaches have gained prominence owing to the advancements in data acquisition and machine learning techniques. However, practical applications of these approaches often confront the challenge of data scarcity, due to heterogeneity among machines. To address the data scarcity problem, this study delves into health estimation and prediction methods that utilize fleet data. Unlike existing review papers that mainly focus on one specific fleet-based method, this work offers a cross-method overview. The methods are classified into six categories. All share three steps: data selection, model development, and model adjustment. This work also provides a step-by-step guide for industry practitioners to incorporate fleet knowledge, which emphasizes business requirements and highlights an iterative method development process. It helps industrial practitioners navigate through the complexities of various approaches to utilize fleet knowledge, paving the way to bring advanced methods to industrial implementations.
format Article
id doaj-art-d8895cb9c2ba4d07a350ff9a6722b66d
institution OA Journals
issn 2169-3536
language English
publishDate 2025-01-01
publisher IEEE
record_format Article
series IEEE Access
spelling doaj-art-d8895cb9c2ba4d07a350ff9a6722b66d2025-08-20T02:19:48ZengIEEEIEEE Access2169-35362025-01-0113601316014710.1109/ACCESS.2025.355625110945823Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial ApplicationsXuqian Yan0https://orcid.org/0000-0002-0578-4225Janis Woelke1https://orcid.org/0009-0009-6374-2531Boris Bensmann2https://orcid.org/0000-0001-8685-7192Christoph Eckert3https://orcid.org/0000-0002-1266-8660Richard Hanke-Rauschenbach4https://orcid.org/0000-0002-1958-307XAstrid Niebe5https://orcid.org/0000-0003-1881-9172Siemens Energy Global GmbH & Co., KG, Munich, GermanyInstitute of Electric Power Systems, Leibniz University Hannover, Hanover, GermanyInstitute of Electric Power Systems, Leibniz University Hannover, Hanover, GermanyInstitute of Electric Power Systems, Leibniz University Hannover, Hanover, GermanyInstitute of Electric Power Systems, Leibniz University Hannover, Hanover, GermanyDepartment of Computing Science, Carl von Ossietzky University of Oldenburg, Oldenburg, GermanyA reliable assessment of industrial machine health is crucial for economical and safe operation. To this end, data-driven approaches have gained prominence owing to the advancements in data acquisition and machine learning techniques. However, practical applications of these approaches often confront the challenge of data scarcity, due to heterogeneity among machines. To address the data scarcity problem, this study delves into health estimation and prediction methods that utilize fleet data. Unlike existing review papers that mainly focus on one specific fleet-based method, this work offers a cross-method overview. The methods are classified into six categories. All share three steps: data selection, model development, and model adjustment. This work also provides a step-by-step guide for industry practitioners to incorporate fleet knowledge, which emphasizes business requirements and highlights an iterative method development process. It helps industrial practitioners navigate through the complexities of various approaches to utilize fleet knowledge, paving the way to bring advanced methods to industrial implementations.https://ieeexplore.ieee.org/document/10945823/Fleet knowledgeindustrial applicationhealth estimationhealth predictiontransfer learning
spellingShingle Xuqian Yan
Janis Woelke
Boris Bensmann
Christoph Eckert
Richard Hanke-Rauschenbach
Astrid Niebe
Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
IEEE Access
Fleet knowledge
industrial application
health estimation
health prediction
transfer learning
title Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
title_full Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
title_fullStr Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
title_full_unstemmed Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
title_short Cross-Method Overview of Fleet-Based Machine Health Estimation and Prediction: A Practical Guide for Industrial Applications
title_sort cross method overview of fleet based machine health estimation and prediction a practical guide for industrial applications
topic Fleet knowledge
industrial application
health estimation
health prediction
transfer learning
url https://ieeexplore.ieee.org/document/10945823/
work_keys_str_mv AT xuqianyan crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications
AT janiswoelke crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications
AT borisbensmann crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications
AT christopheckert crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications
AT richardhankerauschenbach crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications
AT astridniebe crossmethodoverviewoffleetbasedmachinehealthestimationandpredictionapracticalguideforindustrialapplications