Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System
This study explores the development of a novel side core design with an integrated cooling system for the low-pressure die casting (LPDC) of A356 aluminum alloy wheel rims in Indonesia. The objective is to reduce cycle time and minimize casting defects. The methodology involves 3D modeling using So...
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| Format: | Article |
| Language: | English |
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Yayasan Pendidikan Riset dan Pengembangan Intelektual (YRPI)
2024-12-01
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| Series: | Journal of Applied Engineering and Technological Science |
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| Online Access: | https://journal.yrpipku.com/index.php/jaets/article/view/5122 |
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| author | Roni Kusnowo Hanif Azis Budiarto Cecep Ruskandi Sophiadi Gunara Ery Hidayat Muhammad Nahrowi Emma Dwi Ariyani |
| author_facet | Roni Kusnowo Hanif Azis Budiarto Cecep Ruskandi Sophiadi Gunara Ery Hidayat Muhammad Nahrowi Emma Dwi Ariyani |
| author_sort | Roni Kusnowo |
| collection | DOAJ |
| description |
This study explores the development of a novel side core design with an integrated cooling system for the low-pressure die casting (LPDC) of A356 aluminum alloy wheel rims in Indonesia. The objective is to reduce cycle time and minimize casting defects. The methodology involves 3D modeling using SolidWorks and simulations performed with MAGMAsoft to evaluate filling and solidification behavior, air pressure, and air entrapment. Notably, this is the first application of a cooling system in Side cores within the Indonesian automotive industry, motivated by the need to improve production efficiency and product quality, as current manufacturing processes suffer from long cycle times and high defect rates. Simulation results show a significant reduction in cycle time by 72 seconds, improving both efficiency and product quality. This study demonstrates the effectiveness of integrating cooling systems into side cores to enhance the LPDC process.
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| format | Article |
| id | doaj-art-3616824afc6543eda922ee8f5c96e413 |
| institution | Kabale University |
| issn | 2715-6087 2715-6079 |
| language | English |
| publishDate | 2024-12-01 |
| publisher | Yayasan Pendidikan Riset dan Pengembangan Intelektual (YRPI) |
| record_format | Article |
| series | Journal of Applied Engineering and Technological Science |
| spelling | doaj-art-3616824afc6543eda922ee8f5c96e4132024-12-18T12:31:06ZengYayasan Pendidikan Riset dan Pengembangan Intelektual (YRPI)Journal of Applied Engineering and Technological Science2715-60872715-60792024-12-016110.37385/jaets.v6i1.5122Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System Roni Kusnowo0Hanif Azis Budiarto1Cecep Ruskandi2Sophiadi Gunara3Ery Hidayat4Muhammad Nahrowi5Emma Dwi Ariyani6Politeknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur BandungPoliteknik Manufaktur Bandung This study explores the development of a novel side core design with an integrated cooling system for the low-pressure die casting (LPDC) of A356 aluminum alloy wheel rims in Indonesia. The objective is to reduce cycle time and minimize casting defects. The methodology involves 3D modeling using SolidWorks and simulations performed with MAGMAsoft to evaluate filling and solidification behavior, air pressure, and air entrapment. Notably, this is the first application of a cooling system in Side cores within the Indonesian automotive industry, motivated by the need to improve production efficiency and product quality, as current manufacturing processes suffer from long cycle times and high defect rates. Simulation results show a significant reduction in cycle time by 72 seconds, improving both efficiency and product quality. This study demonstrates the effectiveness of integrating cooling systems into side cores to enhance the LPDC process. https://journal.yrpipku.com/index.php/jaets/article/view/5122Side coreLPDCCooling systemA356WheelMagmasoft |
| spellingShingle | Roni Kusnowo Hanif Azis Budiarto Cecep Ruskandi Sophiadi Gunara Ery Hidayat Muhammad Nahrowi Emma Dwi Ariyani Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System Journal of Applied Engineering and Technological Science Side core LPDC Cooling system A356 Wheel Magmasoft |
| title | Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System |
| title_full | Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System |
| title_fullStr | Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System |
| title_full_unstemmed | Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System |
| title_short | Optimizing Low-Pressure Die Casting of A356 Aluminum Alloy Wheel Rims: A Novel Side Core With Integrated Cooling System |
| title_sort | optimizing low pressure die casting of a356 aluminum alloy wheel rims a novel side core with integrated cooling system |
| topic | Side core LPDC Cooling system A356 Wheel Magmasoft |
| url | https://journal.yrpipku.com/index.php/jaets/article/view/5122 |
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