Background noise in acoustic-based non-intrusive condition monitoring of steam traps

Environmental impact from operation of steam and condensate systems can be reduced by an introduction of condition monitoring. Benefits of condition monitoring include reduction of downtime and repair costs, maintenance schedules optimisation, and potential reduction of safety risks. The use of acou...

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Main Authors: Vitaliy Sechenyh, Sean Swift, Piyush Lakhani, Julien Porré
Format: Article
Language:English
Published: Elsevier 2025-06-01
Series:Science Talks
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Online Access:http://www.sciencedirect.com/science/article/pii/S2772569325000374
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author Vitaliy Sechenyh
Sean Swift
Piyush Lakhani
Julien Porré
author_facet Vitaliy Sechenyh
Sean Swift
Piyush Lakhani
Julien Porré
author_sort Vitaliy Sechenyh
collection DOAJ
description Environmental impact from operation of steam and condensate systems can be reduced by an introduction of condition monitoring. Benefits of condition monitoring include reduction of downtime and repair costs, maintenance schedules optimisation, and potential reduction of safety risks. The use of acoustic-based monitoring provides an advanced approach which is non-intrusive to steam traps operation. However, acoustic signals in an industrial environment can be affected by background noise from neighboring operating equipment which poses a challenge in a development of condition monitoring methods. Acoustic-based methods are sensitive to noise emitted by condensate pumps, blowdown valves, maintenance works, leaking isolation valves, pressure reducing valves, pressure maintaining valves, etc. This study is aiming to highlight the importance of distinguishing operational regimes of monitored steam traps from various background noise sources. This study includes a review with demonstration of different cases of background noise in steam and condensate systems with outcomes of condition monitoring based on analysis of acoustic signals recorded at various manufacturing facilities. This study showed that background noise emitted by pressure maintaining valves and nearby steam traps reduces accuracy of condition monitoring the most. While short events and periodic noise only affect steam leakage rate estimations.
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spelling doaj-art-2caed378e0d84778ba0ecc86d53c5a1e2025-08-20T03:10:28ZengElsevierScience Talks2772-56932025-06-011410045510.1016/j.sctalk.2025.100455Background noise in acoustic-based non-intrusive condition monitoring of steam trapsVitaliy Sechenyh0Sean Swift1Piyush Lakhani2Julien Porré3Corresponding author.; Spirax Group plc, Charlton House, Cirencester Road, Cheltenham, Gloucestershire GL53 8ER, United KingdomSpirax Group plc, Charlton House, Cirencester Road, Cheltenham, Gloucestershire GL53 8ER, United KingdomSpirax Group plc, Charlton House, Cirencester Road, Cheltenham, Gloucestershire GL53 8ER, United KingdomSpirax Group plc, Charlton House, Cirencester Road, Cheltenham, Gloucestershire GL53 8ER, United KingdomEnvironmental impact from operation of steam and condensate systems can be reduced by an introduction of condition monitoring. Benefits of condition monitoring include reduction of downtime and repair costs, maintenance schedules optimisation, and potential reduction of safety risks. The use of acoustic-based monitoring provides an advanced approach which is non-intrusive to steam traps operation. However, acoustic signals in an industrial environment can be affected by background noise from neighboring operating equipment which poses a challenge in a development of condition monitoring methods. Acoustic-based methods are sensitive to noise emitted by condensate pumps, blowdown valves, maintenance works, leaking isolation valves, pressure reducing valves, pressure maintaining valves, etc. This study is aiming to highlight the importance of distinguishing operational regimes of monitored steam traps from various background noise sources. This study includes a review with demonstration of different cases of background noise in steam and condensate systems with outcomes of condition monitoring based on analysis of acoustic signals recorded at various manufacturing facilities. This study showed that background noise emitted by pressure maintaining valves and nearby steam traps reduces accuracy of condition monitoring the most. While short events and periodic noise only affect steam leakage rate estimations.http://www.sciencedirect.com/science/article/pii/S2772569325000374Steam trapAcousticNoiseCondition monitoring
spellingShingle Vitaliy Sechenyh
Sean Swift
Piyush Lakhani
Julien Porré
Background noise in acoustic-based non-intrusive condition monitoring of steam traps
Science Talks
Steam trap
Acoustic
Noise
Condition monitoring
title Background noise in acoustic-based non-intrusive condition monitoring of steam traps
title_full Background noise in acoustic-based non-intrusive condition monitoring of steam traps
title_fullStr Background noise in acoustic-based non-intrusive condition monitoring of steam traps
title_full_unstemmed Background noise in acoustic-based non-intrusive condition monitoring of steam traps
title_short Background noise in acoustic-based non-intrusive condition monitoring of steam traps
title_sort background noise in acoustic based non intrusive condition monitoring of steam traps
topic Steam trap
Acoustic
Noise
Condition monitoring
url http://www.sciencedirect.com/science/article/pii/S2772569325000374
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AT seanswift backgroundnoiseinacousticbasednonintrusiveconditionmonitoringofsteamtraps
AT piyushlakhani backgroundnoiseinacousticbasednonintrusiveconditionmonitoringofsteamtraps
AT julienporre backgroundnoiseinacousticbasednonintrusiveconditionmonitoringofsteamtraps